China manufacturer DIN Worm Helical Bevel Oil Drilling Rig Forging Gear worm and wheel gear

Product Description

 

Product Description

DIN Worm Helical Bevel Oil Drilling Rig Forging Gear
1) Material: 42CrMo, 20CrMnMo, 20Cr2Ni4, 35CrMo, 20CrMnTi and
Other high intensity alloy steel
2) Tooth flank carburization and nitrification, with rigidity of HRC58-62
3) Gear precision: Grade V
4)Precise measurement and surface finishes are available
5)High dense alloy or other materials is also available
6)customer drawing and samples are welcome

LOGO: BaoXin
Package: Special Woody Carton
Output: 270PCS per month
HS Code: 84839000
Note: For special order, please write and provide drawing sample

http://baoxincz

 

Detailed Photos

Production Profile

 

About Us

About Us
As a company of industries and trading integration with ISO 9001-2008 Certificate, HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Has been in manufacturing material handling equipment parts for many years, with professional experience.

Our Service:
If you are interested in any of our products, please contact me freely! Warmly Welcomed your visit to our factory in China, OEM service will be ok.

 

Customer Visiting

Certifications

 

Packaging & Shipping

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Bevel Wheel
Material: Lron
Customization:
Available

|

Customized Request

bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

bevel gear

Can bevel gears be used in both horizontal and vertical orientations?

Yes, bevel gears can be used in both horizontal and vertical orientations, although certain considerations should be taken into account for each orientation. Here’s a detailed explanation:

Bevel gears are versatile and can accommodate various shaft orientations, including horizontal and vertical arrangements. The suitability of bevel gears for a specific orientation depends on factors such as load distribution, lubrication, and potential effects of gravity. Here are some considerations for each orientation:

  • Horizontal Orientation: In horizontal applications, where the shafts are parallel to the ground, bevel gears can be used effectively. Proper lubrication is crucial to ensure adequate film formation and minimize friction and wear. Horizontal orientation typically allows for good load distribution among the gear teeth, promoting even wear and reducing the risk of localized stress concentrations. However, it is important to consider the effects of axial forces and thrust loads that may be present in the system and ensure that the gear design and bearings can handle these loads appropriately.
  • Vertical Orientation: When bevel gears are used in a vertical orientation, where the shafts are perpendicular to the ground, additional considerations come into play. Gravity can introduce new challenges, such as the potential for gear thrust loads, lubricant pooling, and inadequate load distribution. To address these challenges, steps can be taken, including incorporating thrust bearings or thrust plates to handle axial forces, optimizing gear design to ensure proper load sharing, and implementing suitable lubrication methods to prevent lubricant pooling and ensure consistent lubrication to all gear surfaces. Additionally, proper sealing measures may be necessary to prevent lubricant leakage in the vertical orientation.

Overall, by considering the specific requirements and challenges associated with each orientation, bevel gears can be successfully utilized in both horizontal and vertical arrangements. Careful attention to design, lubrication, load distribution, and thrust management can help ensure reliable and efficient operation in either orientation.

It is important to note that for certain extreme or specialized applications, additional considerations and modifications may be required to accommodate the specific demands of the gear system. Consulting with experienced engineers and considering application-specific factors will help determine the most suitable gear design and orientation for a given application.

bevel gear

What are the benefits of using a bevel gear mechanism?

Using a bevel gear mechanism offers several benefits in various applications. Here’s a detailed explanation of the advantages of using a bevel gear mechanism:

  • Change in Direction: Bevel gears are designed to transmit rotational motion between intersecting or non-parallel shafts. They enable a change in direction of motion, allowing the rotary power to be transmitted efficiently at different angles, such as 90 degrees or more. This capability is particularly useful in applications where space constraints or specific mechanical arrangements require a change in direction.
  • Speed Reduction or Increase: Bevel gears can be used to achieve speed reduction or increase between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Compact Design: Bevel gears offer a compact design that allows for efficient power transmission in applications with limited space. The intersecting shafts and compact arrangement of the gear teeth enable the transmission of torque and motion in a more confined area compared to other types of gear mechanisms.
  • High Torque Transmission: Bevel gears are capable of transmitting high torque loads. The meshing of the gear teeth provides a strong and reliable connection, allowing for the efficient transfer of power even in heavy-duty applications. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in automotive differentials, industrial machinery, and mining equipment.
  • Versatility: Bevel gears are versatile and can be designed to accommodate various operating conditions and requirements. They can be manufactured with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be made from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth and Quiet Operation: The tooth geometry of spiral bevel gears provides smoother and quieter operation compared to straight-cut gears. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance. This makes bevel gears suitable for applications where noise reduction is a critical consideration.
  • Wide Range of Applications: Bevel gears find applications in various industries and systems where changes in direction, speed, and torque transmission are required. They are used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The versatility and adaptability of bevel gears make them suitable for a wide range of applications across different sectors.

In summary, using a bevel gear mechanism provides benefits such as change in direction, speed adjustment, compact design, high torque transmission, versatility, smooth and quiet operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission.

China manufacturer DIN Worm Helical Bevel Oil Drilling Rig Forging Gear worm and wheel gearChina manufacturer DIN Worm Helical Bevel Oil Drilling Rig Forging Gear worm and wheel gear
editor by CX 2024-04-17

China factory China Factory Great Precision Plastic Gear Rack and Pinion Aluminum Round Audio Spiral Helical Bevel Worm Agricultural Machinery Gears Units bevel gear set

Product Description

China factory Great Precision plastic gear rack and pinion Aluminum Round Audio Spiral Helical  Bevel worm Agricultural machinery Gears units 
 

Product Description

Click the picture to learn more

Spur gear

Helical gear

Double helical gear
herringbone gear

Miter gear

Spiral Bevel Gear

Straight bevel gear

Internal gear

Worm gear & worm shaft

Gear rack

We can produce large forging,casting and welding gears according to customer’s drawings.According to the working conditions and clients’ request,we also can do gear grinding,surface hardening,cemented and quenching,Nitriding and quenching,etc.

Material

C45,40Cr,20CrMnTi,42CrMo, Copper, Stainless steel and so on as per your requests.

Processing

F.orging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment….…

Heat Treatment

Carburizing,Induction,Flame,Nitriding….…

Main Machines

NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC gear Shaving machines, NC gear milling, Nc gear grinding
Machines and many kinds of gear related machines.

 

Our company specializes in manufacturing custom-made large-scale gears for various industrial applications, employing advanced forging, casting, and welding techniques as per our clients’ exact specifications and technical drawings. We take pride in our ability to create gears that not only meet but exceed expectations in terms of durability and performance under demanding working conditions.

In addition to precision fabrication, we offer an array of post-processing services tailored to enhance gear longevity and functionality. These value-added treatments include:

  • Gear Grinding: Ensuring exceptional surface finish and high accuracy of tooth profiles for smoother operation and reduced noise.

  • Surface Hardening: Applying processes like induction hardening or flame hardening to form a hardened wear-resistant surface layer while preserving a tough interior core, ideal for gears subject to high loads and surface wear.

  • Cementation (Carburizing): A heat treatment process where carbon is diffused into the surface of the gear to increase its hardness, enhancing load-bearing capabilities without compromising toughness.

  • Quenching: Rapid cooling after heating to achieve the desired microstructure and mechanical properties, thereby improving hardness and strength of the gears.

  • Nitriding and Quenching: Nitriding involves introducing nitrogen into the surface layer to create a hard and wear-resistant case, often followed by quenching to further refine the material’s properties. This combination results in gears with superior fatigue resistance and improved service life.

Each of these processes is meticulously executed under strict quality control measures to ensure that every gear component produced meets stringent standards and client requirements. Our commitment to customization allows us to cater to diverse industries and unique operational environments, providing customers with gears that are specifically designed and treated to withstand their specific application demands.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

plastic gear

How do plastic gears contribute to reducing noise and vibration?

Plastic gears contribute to reducing noise and vibration in various applications. Here’s a detailed explanation of how they achieve this:

Plastic gears possess inherent properties that help dampen noise and vibration during operation. These properties, combined with specific design considerations, contribute to the reduction of noise and vibration in the following ways:

  • Damping Characteristics: Plastic materials have inherent damping characteristics, meaning they have the ability to absorb and dissipate vibrations. When compared to metal gears, which are stiffer and transmit vibrations more efficiently, plastic gears can effectively reduce the transmission of vibrations through their damping properties.
  • Reduced Resonance: Plastic gears have the ability to attenuate resonant frequencies, which are frequencies at which vibrations can be amplified. By properly designing the tooth profile, gear geometry, and material selection, plastic gears can shift or dampen these resonant frequencies, preventing excessive vibration and noise generation.
  • Tighter Gear Mesh Tolerances: Plastic gears can be manufactured with tighter gear mesh tolerances, which refers to the amount of clearance or backlash between mating gear teeth. Tighter tolerances lead to better gear engagement and reduced impact or vibration during gear meshing, resulting in quieter operation.
  • Surface Finishes: The surface finish of plastic gears can be optimized to reduce friction and noise. Smoother gear surfaces reduce the potential for gear tooth noise and improve the overall meshing characteristics between gears. Proper lubrication or the use of self-lubricating plastic materials can further enhance the noise-reducing properties.
  • Flexibility in Tooth Design: Plastic gears offer greater flexibility in tooth design compared to metal gears. Engineers can optimize the tooth profile and modify the gear geometry to minimize noise and vibration. For example, incorporating modifications such as profile shifting, tip relief, or helical teeth can help reduce gear noise by promoting smoother and more gradual tooth engagements.

By leveraging these characteristics and design considerations, plastic gears can effectively reduce noise and vibration levels in various applications. This makes them particularly suitable for use in noise-sensitive environments, such as consumer electronics, automotive components, or office equipment.

It’s important to note that while plastic gears can contribute to noise and vibration reduction, the specific noise performance also depends on other factors within the overall system, such as gear arrangement, supporting structures, and the presence of other noise sources. Therefore, a holistic approach to noise reduction should be considered when incorporating plastic gears into a design.

plastic gear

How do plastic gears handle lubrication and wear?

Plastic gears handle lubrication and wear differently compared to metal gears. Here’s a detailed explanation of their behavior:

1. Lubrication in Plastic Gears: Lubrication plays a crucial role in the performance and longevity of plastic gears. While metal gears often require continuous lubrication, plastic gears have different lubrication requirements due to their inherent properties. Here are some key considerations:

  • Self-Lubrication: Some plastic materials, such as certain formulations of polyoxymethylene (POM), have inherent self-lubricating properties. These materials have a low coefficient of friction and can operate with minimal lubrication or even dry. Self-lubricating plastic gears can be advantageous in applications where the use of external lubricants is impractical or undesirable.
  • Lubricant Compatibility: When external lubrication is necessary, it’s important to choose lubricants that are compatible with the specific plastic material used in the gears. Certain lubricants may degrade or adversely affect the mechanical properties of certain plastics. Consultation with lubricant manufacturers or experts can help identify suitable lubricants that won’t cause degradation or wear issues.
  • Reduced Lubricant Requirements: Plastic gears generally have lower friction coefficients compared to metal gears. This reduced friction results in lower heat generation and less wear, which in turn reduces the demand for lubrication. Plastic gears may require less frequent lubricant replenishment or lower lubricant volumes, reducing maintenance requirements.
  • Appropriate Lubricant Application: When applying lubricant to plastic gears, care should be taken to avoid excessive amounts that could lead to contamination or leakage. Lubricants should be applied in a controlled manner, ensuring they reach the critical contact points without excessive buildup or excess spreading beyond the gear surfaces.

2. Wear in Plastic Gears: Plastic gears exhibit different wear characteristics compared to metal gears. While metal gears typically experience gradual wear due to surface interactions, plastic gears may undergo different types of wear mechanisms, including:

  • Adhesive Wear: Adhesive wear can occur in plastic gears when high loads or speeds cause localized melting or deformation at the gear teeth contact points. This can result in material transfer between gear surfaces and increased wear. Proper material selection, gear design optimization, and lubrication can help minimize adhesive wear in plastic gears.
  • Abrasive Wear: Abrasive wear in plastic gears can be caused by the presence of abrasive particles or contaminants in the operating environment. These particles can act as abrasive agents, gradually wearing down the gear surfaces. Implementing effective filtration or sealing mechanisms, along with proper maintenance practices, can help reduce abrasive wear in plastic gears.
  • Fatigue Wear: Plastic materials can exhibit fatigue wear under cyclic loading conditions. Repeated stress and deformation cycles can lead to crack initiation and propagation, ultimately resulting in gear failure. Proper gear design, material selection, and avoiding excessive loads or stress concentrations can help mitigate fatigue wear in plastic gears.

3. Gear Material Selection: The choice of plastic material for gears can significantly impact their lubrication and wear characteristics. Different plastic materials have varying coefficients of friction, wear resistance, and compatibility with lubricants. It’s important to select materials that offer suitable lubrication and wear properties for the specific application requirements.

4. Operational Considerations: Proper operating conditions and practices can also contribute to the effective handling of lubrication and wear in plastic gears. Avoiding excessive loads, controlling operating temperatures within the material’s limits, implementing effective maintenance procedures, and monitoring gear performance are essential for ensuring optimal gear operation and minimizing wear.

In summary, plastic gears can handle lubrication and wear differently compared to metal gears. They may exhibit self-lubricating properties, reduced lubricant requirements, and require careful consideration of lubricant compatibility. Plastic gears can experience different types of wear, including adhesive wear, abrasive wear, and fatigue wear. Proper material selection, gear design, lubrication practices, and operational considerations are crucial for ensuring efficient lubrication and minimizing wear in plastic gears.

plastic gear

How do plastic gears differ from metal gears in terms of performance?

Plastic gears and metal gears exhibit differences in performance characteristics. Here’s a detailed explanation of how plastic gears differ from metal gears:

Strength and Durability:

  • Metal gears are generally stronger and more durable compared to plastic gears. They can withstand higher torque, heavy loads, and harsh operating conditions. Metal gears are commonly used in applications that require high strength and durability, such as heavy machinery, automotive transmissions, and industrial equipment.
  • Plastic gears have lower strength and may not be suitable for applications with high torque or heavy loads. However, advancements in plastic materials and manufacturing techniques have resulted in the development of high-performance plastics that offer improved strength and durability, allowing plastic gears to be used in a wider range of applications.

Weight:

  • Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is advantageous in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Metal gears are heavier due to the density and strength of the metal materials used. While the weight of metal gears can provide benefits in certain applications that require high inertia or increased stability, it may also result in additional energy consumption and higher stresses on supporting structures.

Noise and Vibration:

  • Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Metal gears tend to generate more noise and vibration due to their higher stiffness. While there are methods to reduce noise in metal gears through design modifications and the use of noise-dampening materials, plastic gears generally offer better inherent noise and vibration reduction.

Wear and Lubrication:

  • Plastic gears have the advantage of self-lubrication due to certain plastic materials having inherent lubricating properties. This reduces friction and wear between gear teeth, eliminating the need for external lubrication and simplifying maintenance requirements.
  • Metal gears typically require lubrication to reduce friction and wear. Proper lubrication is essential for their performance and longevity. Insufficient or inadequate lubrication can lead to increased wear, heat generation, and even gear failure.

Corrosion Resistance:

  • Plastic gears can exhibit excellent resistance to corrosion and chemicals, depending on the chosen plastic material. This makes them suitable for applications in corrosive environments where metal gears may suffer from degradation or require additional protective measures.
  • Metal gears may corrode when exposed to moisture, chemicals, or certain operating environments. Corrosion can weaken the gears and compromise their performance and lifespan. However, corrosion-resistant metals or protective coatings can mitigate this issue.

Design Flexibility:

  • Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Metal gears are more limited in terms of design flexibility due to the constraints of machining or shaping metal materials. While metal gears can still be customized to some extent, the process is generally more time-consuming and costly compared to plastic gear manufacturing.

It’s important to consider these performance differences when selecting between plastic and metal gears for a specific application. The requirements of the application, including load capacity, operating conditions, noise considerations, and durability expectations, should guide the choice of gear material.

China factory China Factory Great Precision Plastic Gear Rack and Pinion Aluminum Round Audio Spiral Helical Bevel Worm Agricultural Machinery Gears Units bevel gear setChina factory China Factory Great Precision Plastic Gear Rack and Pinion Aluminum Round Audio Spiral Helical Bevel Worm Agricultural Machinery Gears Units bevel gear set
editor by CX 2024-04-17

China Professional Spiral Bevel Gear for Tobacco Machinery with Best Sales

Product Description

Product Description

Technology

Powder Metallurgy

Metal injection moding

General Material

Fc5718/Fn5718

17-4Ph/4605

Density

6.7-6.8

7.7-7.8

Hardness

Fc5718(20-30HRC)

Fn5718(35-40HRC)

17-4Ph(35-40HRC)

4605(45-50HRC)

Application

Medical apparatus and instruments

Hardware field

Automobile industry

Home appliances

Main Advantages

1) Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio.
2) Suitable for producing products of the same shape and large quantities, low production cost.
3) The production process is not afraid of oxidation, and no material pollution will occur.
4) No subsequent machining processing is required, saving materials and reducing costs.
5) Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory and trading company
 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
 

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
 

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

|

Customized Request

bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

bevel gear

How do you address noise and vibration issues in a bevel gear system?

Noise and vibration issues in a bevel gear system can be disruptive, affect performance, and indicate potential problems. Addressing these issues involves identifying the root causes and implementing appropriate solutions. Here’s a detailed explanation:

When dealing with noise and vibration in a bevel gear system, the following steps can help address the issues:

  • Analyze the System: Begin by analyzing the system to identify the specific sources of noise and vibration. This may involve conducting inspections, measurements, and tests to pinpoint the areas and components contributing to the problem. Common sources of noise and vibration in a bevel gear system include gear misalignment, improper meshing, inadequate lubrication, worn gears, and resonance effects.
  • Check Gear Alignment: Proper gear alignment is crucial for minimizing noise and vibration. Misalignment can cause uneven loading, excessive wear, and increased noise. Ensure that the bevel gears are correctly aligned both axially and radially. This can involve adjusting the mounting position, shimming, or realigning the gears to achieve the specified alignment tolerances.
  • Optimize Gear Meshing: Proper gear meshing is essential for reducing noise and vibration. Ensure that the gear teeth profiles, sizes, and surface qualities are suitable for the application. Improper tooth contact, such as excessive or insufficient contact, can lead to noise and vibration issues. Adjusting the gear tooth contact pattern, modifying gear profiles, or using anti-backlash gears can help optimize gear meshing and reduce noise and vibration.
  • Ensure Adequate Lubrication: Proper lubrication is critical for minimizing friction, wear, and noise in a bevel gear system. Insufficient lubrication or using the wrong lubricant can lead to increased friction and noise generation. Check the lubrication system, ensure the correct lubricant type and viscosity are used, and verify that the gears are adequately lubricated. Regular lubricant analysis and maintenance can help maintain optimal lubrication conditions and reduce noise and vibration.
  • Inspect and Replace Worn Gears: Worn or damaged gears can contribute to noise and vibration problems. Regularly inspect the gears for signs of wear, pitting, or tooth damage. If significant wear is detected, consider replacing the worn gears with new ones to restore proper gear meshing and reduce noise. Additionally, ensure that the gear materials are suitable for the application and provide adequate strength and durability.
  • Address Resonance Effects: Resonance can amplify noise and vibration in a bevel gear system. Identify any resonant frequencies within the system and take steps to mitigate their effects. This may involve adjusting gear parameters, adding damping materials or structures, or altering the system’s natural frequencies to minimize resonance and associated noise and vibration.

Implementing these steps can help address noise and vibration issues in a bevel gear system. However, it is important to note that each system is unique, and the specific solutions may vary depending on the circumstances. Consulting with experts in gear design and vibration analysis can provide valuable insights and ensure effective resolution of noise and vibration problems.

bevel gear

Are there different types of bevel gears available?

Yes, there are different types of bevel gears available to suit various applications and requirements. Here’s a detailed explanation of the different types of bevel gears:

  • Straight Bevel Gears: Straight bevel gears are the most basic type of bevel gears. They have straight-cut teeth that are machined on the cone-shaped surface of the gears. The teeth of straight bevel gears are parallel to the gear axis and intersect at a 90-degree angle. These gears are commonly used when the intersecting shafts need to transmit rotational motion at a right angle.
  • Spiral Bevel Gears: Spiral bevel gears are designed with curved teeth that are machined on the cone-shaped surface of the gears. The teeth of spiral bevel gears are cut in a spiral pattern, gradually curving along the gear surface. This spiral tooth geometry provides several advantages over straight bevel gears, including smoother engagement, reduced noise and vibration, and higher load-carrying capacity. Spiral bevel gears are commonly used in applications that require smooth and quiet operation, such as automotive rear axle drives, machine tools, and industrial machinery.
  • Hypoid Bevel Gears: Hypoid bevel gears are similar to spiral bevel gears but have offset axes. The axes of hypoid bevel gears do not intersect and are non-parallel, allowing them to transmit rotational motion between shafts that are not in a straight line. Hypoid bevel gears are commonly used in applications where space constraints or specific shaft arrangements require a change in direction and torque transmission. They are often found in automotive drivetrains, power tools, and heavy machinery.
  • Straight and Spiral Zerol Bevel Gears: Zerol bevel gears are similar to their straight and spiral counterparts but have a unique tooth profile. The teeth of zerol bevel gears are curved, similar to spiral bevel gears, but with a smaller spiral angle. This results in a tooth profile that is closer to a straight bevel gear. Straight and spiral zerol bevel gears provide a combination of the advantages of both straight and spiral bevel gears, including smoother engagement, reduced noise, and higher load-carrying capacity.
  • Straight and Spiral Miter Gears: Miter gears, also known as mitre gears, are a special type of bevel gears that have equal numbers of teeth and intersect at a 90-degree angle. They are often used when rotational motion needs to be transmitted at a right angle without a change in direction. Miter gears can be either straight or spiral, depending on the tooth geometry.

These are the commonly used types of bevel gears. Each type has its own advantages and applications. The selection of the appropriate type of bevel gear depends on factors such as the required angle of transmission, load capacity, noise and vibration considerations, and the specific requirements of the application.

In summary, different types of bevel gears, including straight bevel gears, spiral bevel gears, hypoid bevel gears, straight and spiral zerol bevel gears, and straight and spiral miter gears, are available to suit various applications and accommodate different shaft arrangements.

China Professional Spiral Bevel Gear for Tobacco Machinery with Best SalesChina Professional Spiral Bevel Gear for Tobacco Machinery with Best Sales
editor by CX 2024-04-17

China Good quality High Precision Customized Spiral Angular Straight Differential Bevel Gear Miter Gear Brass Plastic Wheels Helical Pinion Gears spurs gear

Product Description

High Precision Customized Spiral Angular straight differential Bevel Gear miter gear brass plastic wheels helical pinion gears

 

Process CNC machining,CNC milling, cnc lathe machining
Available Material 1.Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420,etc.
2.Steel: C45, 40Cr, 42CrMo, 20CrNiMo, 20CrMnTi, etc. (AISI 1045, 5140, 4140/4142, 8620 etc.)
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200CuZn37), C28000(CuZn40),etc.
4.Bronze: C51000, C52100, C54400, etc.
5. Iron: 1213, 12L14,1215,etc.
6. Aluminum: Al6061, Al6063,Al2571,Al7075 etc
7. Carbon steel:AISI1006,AISI1571,AISI1571,etc.
8.Nylon PA66,MC901,POM plastic ects 
Hardness HRC50~55
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment black oxide,Zn-plated,ni-plated,tin-plated,chrome plated,passivated,sandblast and anodize,chromate,polish,electro painting,black anodize,plain,H.D.G,etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.

Manufacturing processes

Click here for more details!

Customization process
Support Customized Gears from Customers’ drawings and samples and Various non-standard customization

1.Products Discussions 
Customers send drawings oramples, and quote according to customers’ requirements.

2.Molds designing
Designing 3D drawings and optimizing the products.

3.Drawing confirmation
Sending the mold drawing tothe customers , and the customers CHINAMFG for confirmation.

4.Molds Construction
Manufacture molds accurately and accurately according to the drawings.

5.Moulds Inspection and Moulds Test
Detect various indicators of molds and optimization of inner cavities.

6.Sample Aprroval from Customer
Customers approve the samples and confirm them for bulk production.

7.Mass Production
Bulk production according to customers’s PO

8.PO Finished
Shipping to the customer andthe customers receive the gears.

If you need other customized requirements, please click here to contact us!
 

Related products

 

Why Choose Us

We enthusiastically provide sincere and prompt service to our customers and establish sustainable business relationship with them.

100% Factory inspection, we are responsible for any problems subjected to malfunction in warranty period.

We Can Provide You:

  • On-time Delivery with More Choice
  • Product Solutions and Service
  • Long Quality Guarantee
  • Local Technical Support
  • Fast Response to Customers’ Feedbacks in 24 hours

Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support.

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

Company information

 

 

 

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Bevel Wheel
Material: Cast Iron
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

bevel gear

What are the environmental considerations when using bevel gears?

When using bevel gears, there are several environmental considerations to keep in mind. These considerations encompass aspects such as material selection, lubrication, noise generation, and waste management. Here’s a detailed explanation:

1. Material Selection: The choice of materials for bevel gears can have environmental implications. Opting for environmentally friendly materials, such as recyclable or biodegradable materials, can help reduce the environmental impact. Additionally, selecting materials with low toxicity or hazardous properties contributes to safer handling and disposal practices.

2. Lubrication: Proper lubrication is essential for the efficient operation of bevel gears. However, the choice and use of lubricants can have environmental consequences. It is advisable to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants, to minimize the risk of contamination in case of leaks or spills. Additionally, implementing effective lubricant management practices, such as proper containment and recycling, helps reduce environmental pollution.

3. Noise Generation: Bevel gears can generate noise during operation, which can have environmental implications, especially in noise-sensitive areas or workplaces. Excessive noise can contribute to noise pollution and affect the well-being of individuals in the vicinity. Implementing noise reduction measures, such as using noise-dampening materials, optimizing gear design for quieter operation, and implementing proper maintenance practices, can help minimize noise pollution.

4. Energy Efficiency: Bevel gears are part of power transmission systems that consume energy. Considering energy efficiency in gear system design and operation can contribute to reduced energy consumption and lower environmental impact. This can be achieved by optimizing gear designs for higher efficiency, reducing friction losses through proper lubrication and surface treatments, and implementing efficient power transmission systems.

5. Waste Management: The manufacturing and maintenance processes involving bevel gears can generate waste materials, such as metal shavings, lubricant residues, or worn-out gears. Proper waste management practices, including recycling and disposal, are crucial to minimize the environmental impact. Recycling materials whenever possible and ensuring the proper disposal of hazardous or toxic waste materials are important considerations in reducing environmental pollution.

6. Life Cycle Assessment: Conducting a life cycle assessment (LCA) of bevel gears can provide a comprehensive understanding of their environmental impact. LCA takes into account the environmental implications associated with the entire life cycle of the gears, including raw material extraction, manufacturing, use, and end-of-life disposal. This assessment helps identify areas for improvement and guides decision-making towards more sustainable practices.

By considering these environmental factors, manufacturers, engineers, and users of bevel gears can make conscious choices to minimize the environmental impact associated with their production, operation, and disposal. Implementing sustainable practices and adhering to environmental regulations and standards contribute to a greener and more sustainable use of bevel gears.

bevel gear

What are the applications of a bevel gear?

A bevel gear finds applications in various industries and mechanical systems where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the applications of a bevel gear:

  • Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
  • Mechanical Power Transmission: Bevel gears are employed in mechanical power transmission systems to change the direction of rotational motion. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one shaft to another, accommodating changes in direction and speed.
  • Marine Propulsion Systems: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
  • Railway Systems: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
  • Industrial Machinery: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
  • Mining and Construction Equipment: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.

These are just a few examples of the applications of bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of industries and mechanical systems.

In summary, bevel gears are extensively utilized in automotive differentials, mechanical power transmission systems, marine propulsion systems, aerospace applications, railway systems, industrial machinery, and mining and construction equipment. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.

China Good quality High Precision Customized Spiral Angular Straight Differential Bevel Gear Miter Gear Brass Plastic Wheels Helical Pinion Gears spurs gearChina Good quality High Precision Customized Spiral Angular Straight Differential Bevel Gear Miter Gear Brass Plastic Wheels Helical Pinion Gears spurs gear
editor by CX 2024-04-16

China Good quality Custom Hard Plastic Mc Nylon ABS POM Delrin Circled Ring Gear/Conical Gear with high quality

Product Description

Custom Logo Hard Plastic MC Nylon ABS POM Delrin Circled Ring Gear / Conical Gear

Products Type

We can custom shape,size,color material and quantity for plastic gear as your requirment.

Products Specification
1. Various hardness for your choice.
2. Good abrasion, heat and oil resistance.
3. Good anti-aging performance and gas tightness.
4. Ease of bonding to other material.
5. Excellent oxygen and CHINAMFG resistance.
6. Non-flammable,self-extinguish.  

Material PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,ABS,or Custom Compound
(Any custom compound plastic is available)
Size According to samples or drawings
Color Black,white,red,green,transparent or any color according to Pantone colors
Finish High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request
Type Round,square,rectangular,or any nonstandard shape as request
Logo Debossed,embossed,printed logo or as request

Plastic Material Properties

Company Profile
 
Zhongde (ZheJiang ) Machinery Equipment Co.,LTD is a company integrated in design,OEM&ODM plastic&rubber&CNCparts production.We can provide the best products and service at a competitive price.

Main Products

We can provide OEM service,which means producing base on your drawings or samples,also we can design according to its application or customer`s requirments.

Order Operation Flow

We execute each step according to the operation process flow, strictly, seriously and meet the requirements of customers with good quality on time.

For Fast Quotation,Please Inform Below Details
1. Production type
2. Material specification (or let us know the using environmental)
3. Size details? (or provide drawings or samples for refference)
4. Quantity request
5. Prefer color /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|

Order Sample

For sample price, package information, and logisti
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gear

How do you choose the right type of plastic material for specific applications?

Choosing the right type of plastic material for specific applications requires careful consideration of various factors. Here’s a detailed explanation of the process:

1. Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as temperature range, chemical exposure, mechanical stress, electrical properties, dimensional stability, and regulatory compliance. This initial assessment will help narrow down the suitable plastic material options.

2. Research Plastic Material Properties: Conduct thorough research on different types of plastic materials and their properties. Consider factors such as mechanical strength, thermal stability, chemical resistance, electrical conductivity, impact resistance, UV stability, and food safety approvals. Plastic material datasheets and technical resources from manufacturers can provide valuable information.

3. Evaluate Material Compatibility: Assess the compatibility of the plastic material with the surrounding environment and other components in the system. Consider the potential for chemical reactions, galvanic corrosion, thermal expansion, and any specific requirements for mating surfaces or interfaces. Ensure the selected material is compatible with the intended operating conditions.

4. Consider Manufacturing Process: Evaluate the manufacturing process involved in producing the desired component or product. Different plastic materials may have specific requirements or limitations for processes such as injection molding, extrusion, blow molding, or machining. Ensure the chosen material is compatible with the selected manufacturing method and can meet the desired quality and production efficiency.

5. Assess Cost and Availability: Consider the cost and availability of the plastic material. Some specialty or high-performance plastics may be more expensive or have limited availability compared to more common materials. Evaluate the cost-effectiveness and feasibility of using the selected material within the project’s budget and timeline.

6. Consult with Material Experts: If necessary, consult with material experts, engineers, or suppliers who have expertise in plastic materials. They can provide valuable insights and recommendations based on their experience and knowledge of specific applications. Their input can help ensure the optimal material selection for the intended use.

7. Perform Prototype and Testing: Before finalizing the material selection, it’s advisable to produce prototypes or conduct testing using the chosen plastic material. This allows for verification of the material’s performance, dimensional accuracy, strength, durability, and other critical factors. Iterative testing and evaluation can help refine the material selection process if needed.

By following these steps and considering the application requirements, material properties, compatibility, manufacturing process, cost, and expert advice, it’s possible to choose the most appropriate plastic material for specific applications. Proper material selection is crucial for ensuring optimal performance, longevity, and safety in various industries and products.

plastic gear

How do you prevent premature wear and degradation in plastic gears?

Preventing premature wear and degradation in plastic gears requires implementing various measures and considerations. Here’s a detailed explanation of how to achieve this:

1. Material Selection: Choose a plastic material with suitable properties for the specific application. Consider factors such as strength, stiffness, wear resistance, and compatibility with operating conditions. Opt for materials that have good resistance to wear, fatigue, and environmental factors to minimize premature degradation.

2. Gear Design: Pay attention to the design of the plastic gears to minimize wear and degradation. Optimize the tooth profile, gear geometry, and load distribution to reduce stress concentrations and ensure even load sharing among the teeth. Incorporate features such as fillets, reinforcements, and optimized tooth profiles to enhance the gear’s durability.

3. Lubrication: Proper lubrication is essential to reduce friction, minimize wear, and prevent premature degradation. Choose lubricants that are compatible with the plastic material and the operating conditions. Ensure adequate lubrication by following manufacturer recommendations and implementing proper lubrication techniques such as oil bath, grease, or dry lubrication.

4. Operating Conditions: Consider the operating conditions and make adjustments to prevent premature wear and degradation. Control operating temperatures within the recommended range for the plastic material to avoid thermal degradation. Avoid excessive speeds or loads that can lead to increased friction and wear. Minimize exposure to harsh chemicals, UV radiation, or abrasive particles that can degrade the plastic material.

5. Maintenance: Implement regular maintenance practices to prevent premature wear and degradation. Conduct periodic inspections to identify signs of wear or damage. Replace worn or damaged gears promptly to prevent further degradation. Follow recommended maintenance schedules for lubrication, cleaning, and any other specific requirements for the plastic gears.

6. Proper Installation: Ensure that plastic gears are installed correctly to minimize wear and degradation. Follow manufacturer guidelines and recommendations for installation procedures, such as proper alignment, torque values, and fastening techniques. Improper installation can lead to misalignment, increased stress concentrations, and accelerated wear.

7. Optimized Load Distribution: Design the gear system to ensure even load distribution across the gear teeth. Consider factors such as tooth profile, tooth width, and the number of teeth to optimize load sharing. Uneven load distribution can lead to localized wear and premature degradation of specific gear teeth.

8. Environmental Protection: Protect plastic gears from harsh environmental conditions that can accelerate wear and degradation. Implement measures such as sealing mechanisms, coatings, or encapsulation to shield the gears from exposure to chemicals, moisture, UV radiation, or abrasive particles.

9. Quality Manufacturing: Ensure high-quality manufacturing processes to minimize defects and inconsistencies that can compromise the durability of plastic gears. Use reputable suppliers and manufacturers that adhere to strict quality control measures. Conduct thorough inspections and testing to verify the quality of the gears before installation.

By considering these preventive measures, such as material selection, gear design, lubrication, operating conditions, maintenance, proper installation, load distribution optimization, environmental protection, and quality manufacturing, it’s possible to minimize premature wear and degradation in plastic gears, ensuring their longevity and performance.

plastic gear

Can plastic gears replace metal gears in certain applications?

Yes, plastic gears can replace metal gears in certain applications. Here’s a detailed explanation:

Plastic gears offer a range of advantages that make them suitable alternatives to metal gears in specific scenarios. Some of the factors that determine whether plastic gears can replace metal gears include the application requirements, operating conditions, load capacity, and desired performance characteristics.

Advantages of Plastic Gears:

  • Lightweight: Plastic gears are significantly lighter than metal gears, making them suitable for applications where weight reduction is important. This can lead to energy efficiency, reduced inertia, and lower wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. Plastic gears can be a suitable choice for applications in corrosive environments where metal gears may suffer from degradation.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. This reduces friction and wear between gear teeth, eliminating the need for external lubrication and simplifying maintenance requirements.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes, allowing for custom gear profiles and tooth geometries, resulting in optimized performance and efficiency for specific applications.

Limitations of Plastic Gears:

  • High Torque and Load Capacity: Plastic gears may not have the same torque and load capacity as metal gears. In applications requiring high torque or heavy loads, metal gears may be more suitable due to their higher strength and durability.
  • High Temperatures: Plastic gears have temperature limitations depending on the chosen material. In applications with high operating temperatures, metal gears that can withstand the heat may be necessary.
  • Precision and Positioning: Plastic gears may not offer the same level of precision and positioning accuracy as metal gears. Applications that require tight tolerances and precise gear meshing may still require metal gears.

In summary, plastic gears can replace metal gears in certain applications where their advantages align with the specific requirements and operating conditions. It’s crucial to carefully evaluate the application needs, load capacity, temperature range, and other factors to determine if plastic gears are suitable replacements for metal gears.

China Good quality Custom Hard Plastic Mc Nylon ABS POM Delrin Circled Ring Gear/Conical Gear with high qualityChina Good quality Custom Hard Plastic Mc Nylon ABS POM Delrin Circled Ring Gear/Conical Gear with high quality
editor by CX 2024-04-16

China Good quality Manufacturer Custom Big Bevel Gear Non-Standard Forging Alloy Steel Large Bevel Gear gear cycle

Product Description

Key attributes

Other attributes

Applicable Industries

Energy & Mining

 

Weight (KG)

750

 

After Warranty Service

Video technical support, Online support

 

Local Service Location

None

 

Showroom Location

None

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

Hot Product 2571

 

Warranty of core components

1 Year

 

Core Components

worm gear

Heavy transmission gear box custom casting drive large worm gear and shaft

Place of CHINAMFG

ZheJiang , China

 

Condition

New

 

Warranty

12Months

 

Shape

Worm

 

Brand Name

TS

 

Material

copper

 

Standard or Nonstandard

Nonstandard

 

Direction

OEM

 

Product name

custom casting drive large worm gear and shaft

 

Application

Heavy gear box

 

Quality

High Quailty

 

Tolerance

0.01mm

 

Diameter

Min:200mm

 

Color

OEM

 

Heat treatment

OEM

 

MOQ

1 Piece

 

Standard

ISO

 

Material

Copper

 

OUR WORKSHOPS

 

OUR EQUIPMENTS
Technology Process

Material

Carbon steel,Alloy steel

Structure

Forging,casting

Type of gear

spur gear,helical gear,Planetary Gear

Heat treatment

Quenching and tempering

Process 

forging, rough machining, QT, finish machining

Main equipments

hobbing,CNC machine

Module

up to 200

Precision of gear

Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9

Inspection

Raw material inspection, UT,physical property test,dimension inspect

Application

Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industry
Hardness: Hb190-Hb300
Gear Position: External Gear
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

How do you ensure proper alignment when connecting a bevel gear?

Proper alignment is crucial when connecting a bevel gear to ensure efficient power transmission, smooth operation, and longevity of the gear system. Here’s a detailed explanation of how to ensure proper alignment:

When connecting a bevel gear, the following steps can help ensure proper alignment:

  • Check Gear Specifications: Begin by reviewing the gear specifications provided by the manufacturer. This includes information about the gear’s design, tolerances, and alignment requirements. Understanding these specifications is essential for achieving the desired alignment.
  • Prepare Mounting Surfaces: Ensure that the mounting surfaces for the gears, such as shafts or gearboxes, are clean, free from debris, and properly prepared. Any irregularities or surface defects can affect the alignment and lead to misalignment issues. Remove any burrs, nicks, or rough spots that could interfere with the proper seating of the gears.
  • Use Alignment Tools: Alignment tools, such as dial indicators or laser alignment systems, can be helpful in achieving precise alignment. These tools allow for accurate measurement and adjustment of the gear’s position relative to the mating components. Follow the instructions provided with the alignment tools to set up and perform the alignment process correctly.
  • Axial Alignment: Achieving proper axial alignment is crucial for bevel gears. The axial alignment refers to aligning the gear’s rotational axis parallel to the mating gear’s rotational axis. This ensures proper gear meshing and load distribution. Use alignment tools to measure and adjust the axial alignment, making necessary modifications to the gear’s position or shimming as required.
  • Radial Alignment: Radial alignment involves aligning the gear’s rotational axis perpendicular to the mating gear’s rotational axis. Proper radial alignment helps prevent side loads, excessive wear, and noise generation. Use alignment tools to measure and adjust the radial alignment, ensuring that the gear’s position is properly adjusted or shimmed to achieve the desired alignment.
  • Verify Tooth Contact Pattern: After aligning the gears, it is important to verify the tooth contact pattern. The tooth contact pattern should be evenly distributed across the gear tooth surfaces to ensure proper load sharing and minimize wear. Conduct a visual inspection or use specialized tools, such as gear marking compounds, to check and adjust the tooth contact pattern if necessary.

By following these steps and using appropriate alignment tools, you can ensure proper alignment when connecting a bevel gear. Proper alignment promotes efficient power transmission, minimizes wear, reduces noise, and extends the lifespan of the gear system.

It is worth noting that each gear system may have specific alignment requirements and considerations. Consult the gear manufacturer’s guidelines and best practices, as well as seek the expertise of experienced engineers, to ensure the proper alignment of bevel gears in your specific application.

bevel gear

What is a bevel gear and how does it work?

A bevel gear is a type of gear that has teeth cut on the cone-shaped surface of the gear. It is used to transmit rotational motion and power between two intersecting shafts. Here’s a detailed explanation of what a bevel gear is and how it works:

A bevel gear consists of two cone-shaped gears with intersecting axes. The gear teeth are cut on the tapered surface of the gears. The gear with the smaller diameter is called the pinion, while the gear with the larger diameter is called the crown gear or ring gear.

Bevel gears are classified into different types based on their tooth geometry and arrangement. The most common types are straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, allowing for smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel.

When two bevel gears mesh together, the rotational motion from one gear is transmitted to the other gear. The gear teeth engage and disengage as the gears rotate, transferring torque and power between the shafts.

The operation of bevel gears is similar to that of other types of gears. When the pinion gear rotates, it causes the crown gear to rotate in the opposite direction. The direction of rotation can be reversed by changing the orientation of the gears. Bevel gears can provide different speed ratios and torque conversions depending on the gear sizes and the number of teeth.

The key characteristics of bevel gears include:

  • Transmission of motion: Bevel gears are used to transmit rotational motion between intersecting shafts, allowing for changes in direction and speed.
  • Torque transfer: Bevel gears can transmit torque from one shaft to another, allowing for power transmission in various mechanical systems.
  • Axial thrust: Due to the angled tooth arrangement, bevel gears generate axial thrust forces that need to be properly supported or accounted for in the design of the mechanical system.
  • Efficiency and noise: The efficiency and noise characteristics of bevel gears depend on factors such as tooth design, lubrication, and manufacturing quality.

Bevel gears are commonly used in a wide range of applications, including automotive differentials, power tools, printing presses, machine tools, and marine propulsion systems. Their ability to transmit motion and torque at intersecting angles makes them versatile and suitable for various mechanical systems.

In summary, a bevel gear is a cone-shaped gear that transmits rotational motion and power between intersecting shafts. It works by meshing the gear teeth of two gears, allowing for the transfer of torque and rotational motion. Bevel gears are available in different types and are used in various applications that require changes in direction or speed of rotational motion.

China Good quality Manufacturer Custom Big Bevel Gear Non-Standard Forging Alloy Steel Large Bevel Gear gear cycleChina Good quality Manufacturer Custom Big Bevel Gear Non-Standard Forging Alloy Steel Large Bevel Gear gear cycle
editor by CX 2024-04-16

China Standard Industrial Transmission POM Nylon UHMWPE Spur CZPT Gear Plastic Gears manufacturer

Product Description

Product Description

Gears, are widely used in conveyor system. According to the shape, there are spur gear, bevel gear, helical gear, pin gear, double gear and etc. According the using situation, gears involved in driving gears and drived gears. According to different using environment, there are different materials to choice, such as: HCPP, PVDF, PVC, POM, PA, PFA, PEEK, ETFE and etc. Main parameter for gears, there are: ID, OD, Teeth quantity, M, Length, Center circle. As we know: M*Teeth quantity=Center circle, so if you have any requirements, pls contact with us. We have professional design team, we can design drawing and choose suitable material for you, as your requirements.

Detailed Photos

 

Features

 

1- wear-resistant
2- corrosion resistance
3- transfer smooth
4- low transmission sound
5- easy to install and repair replacement
 

Product Parameters

 

Name Material ID Center Circle
Spur Gear HCPP, PVDF, PVC, POM, PA, PFA, PEEK, ETFE and etc. ID8, ID10, ID12, ID12.7, ID15, ID16 and etc. 16, 18, 20, 22, 24, 25, 30, 32, 35, 40, 48, 50 and etc.
Bevel Gear
Helical Gear
Pin Gear
Double Gear

Note: If you need order gears, pls provide the data as the drawing:

Other Products

 

Packaging & Shipping

 

FAQ

 

Q: Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How to order ?
A: Normally you can order our products by using Made-in China platform or contacting representatives by Email. 
After we receive your messages, we will help you to choose the right specifications and other inquiries. 
Then we will send an proforma invoice to you via mail, it includes details of your order and our bank information. 
After we received your payment by TT, we will ship your goods and we will send the invoice, packing list, and the express tracking number via mail.

Q: What is our term of trade ?
A: Usually we use EX WORKS. If you need other term of trade, please let us know.

Q: How to pay ?
A: We accept the payment by T/T (bank transfer) or pay through Made-in China platform. 
Please inquire us about the details in advance.

Q: How are you going to deliver our goods ?
A: We can ship your goods either by air express (FedEx, DHL, UPS, TNT etc) or by sea. 
 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: PCB Machine
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Injection Molding
Toothed Portion Shape: Spur Gear
Material: Plastic
Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear

How do plastic gears contribute to reducing noise and vibration?

Plastic gears contribute to reducing noise and vibration in various applications. Here’s a detailed explanation of how they achieve this:

Plastic gears possess inherent properties that help dampen noise and vibration during operation. These properties, combined with specific design considerations, contribute to the reduction of noise and vibration in the following ways:

  • Damping Characteristics: Plastic materials have inherent damping characteristics, meaning they have the ability to absorb and dissipate vibrations. When compared to metal gears, which are stiffer and transmit vibrations more efficiently, plastic gears can effectively reduce the transmission of vibrations through their damping properties.
  • Reduced Resonance: Plastic gears have the ability to attenuate resonant frequencies, which are frequencies at which vibrations can be amplified. By properly designing the tooth profile, gear geometry, and material selection, plastic gears can shift or dampen these resonant frequencies, preventing excessive vibration and noise generation.
  • Tighter Gear Mesh Tolerances: Plastic gears can be manufactured with tighter gear mesh tolerances, which refers to the amount of clearance or backlash between mating gear teeth. Tighter tolerances lead to better gear engagement and reduced impact or vibration during gear meshing, resulting in quieter operation.
  • Surface Finishes: The surface finish of plastic gears can be optimized to reduce friction and noise. Smoother gear surfaces reduce the potential for gear tooth noise and improve the overall meshing characteristics between gears. Proper lubrication or the use of self-lubricating plastic materials can further enhance the noise-reducing properties.
  • Flexibility in Tooth Design: Plastic gears offer greater flexibility in tooth design compared to metal gears. Engineers can optimize the tooth profile and modify the gear geometry to minimize noise and vibration. For example, incorporating modifications such as profile shifting, tip relief, or helical teeth can help reduce gear noise by promoting smoother and more gradual tooth engagements.

By leveraging these characteristics and design considerations, plastic gears can effectively reduce noise and vibration levels in various applications. This makes them particularly suitable for use in noise-sensitive environments, such as consumer electronics, automotive components, or office equipment.

It’s important to note that while plastic gears can contribute to noise and vibration reduction, the specific noise performance also depends on other factors within the overall system, such as gear arrangement, supporting structures, and the presence of other noise sources. Therefore, a holistic approach to noise reduction should be considered when incorporating plastic gears into a design.

plastic gear

What is the impact of temperature variations on plastic gears?

Temperature variations can have a significant impact on plastic gears. Here’s a detailed explanation of their effects:

1. Thermal Expansion: Plastic gears can experience thermal expansion or contraction with changes in temperature. Different types of plastics have varying coefficients of thermal expansion, meaning they expand or contract at different rates. This can result in dimensional changes, which may affect the gear’s meshing, clearance, and overall performance. It’s important to consider the thermal expansion characteristics of the specific plastic material used in the gear design.

2. Material Softening or Hardening: Plastic materials can exhibit changes in mechanical properties with temperature variations. In general, as temperature increases, plastic materials tend to soften and become more flexible, while at lower temperatures, they can become stiffer and more brittle. These changes can impact the gear’s load-bearing capacity, wear resistance, and overall durability. It’s crucial to select plastic materials that can maintain their mechanical integrity within the expected temperature range of the application.

3. Dimensional Stability: Plastic gears may experience dimensional changes or warping due to temperature fluctuations. Higher temperatures can cause plastic materials to deform, leading to misalignment, increased backlash, or reduced gear accuracy. Conversely, lower temperatures can cause contraction, resulting in tight clearances, increased friction, or gear binding. Proper design considerations, including material selection and gear geometry, can help mitigate the impact of temperature-induced dimensional changes.

4. Lubrication and Wear: Temperature variations can affect the lubrication properties of plastic gears. Higher temperatures can cause lubricants to degrade or become less effective, leading to increased friction, wear, and potential gear failure. Similarly, low temperatures can cause lubricants to thicken or solidify, hindering proper lubrication and increasing wear. Selecting lubricants suitable for the anticipated temperature range and periodic maintenance can help ensure proper lubrication and minimize wear on plastic gears.

5. Cold Flow and Creep: Some plastic materials, especially those with lower glass transition temperatures, may exhibit cold flow or creep at elevated temperatures. Cold flow refers to the gradual deformation or flow of plastic material under constant stress, while creep refers to the time-dependent deformation under a constant load. These phenomena can cause changes in gear geometry, tooth profile, or tooth engagement over time, potentially affecting gear performance and functionality. Understanding the material’s creep and cold flow characteristics is important when selecting plastic gears for applications exposed to temperature variations.

6. Impact on Lubricants and Seals: Temperature variations can also impact the performance of lubricants and seals used in gear systems. Extreme temperatures can cause lubricants to break down, lose viscosity, or leak from the gear assembly. Seals and gaskets may also be affected, leading to compromised gear housing integrity or increased friction. It’s crucial to consider temperature compatibility and select appropriate lubricants and seals that can withstand the anticipated temperature range.

In summary, temperature variations can significantly impact plastic gears by causing thermal expansion, material softening or hardening, dimensional changes, lubrication issues, cold flow or creep, and effects on lubricants and seals. Proper material selection, design considerations, and understanding the anticipated temperature range are essential to ensure the reliable and optimal performance of plastic gears in various applications.

plastic gear

What industries commonly use plastic gears?

Plastic gears find applications in various industries due to their unique properties and advantages. Here’s a detailed explanation of the industries that commonly use plastic gears:

  • Automotive: Plastic gears are used in automotive applications such as power windows, seat adjusters, HVAC systems, windshield wipers, and various motor-driven mechanisms. Their lightweight nature, noise reduction capabilities, and corrosion resistance make them suitable for these applications.
  • Consumer Electronics: Plastic gears are used in consumer electronics devices like printers, scanners, cameras, and audio equipment. Their lightweight construction, low noise generation, and design flexibility make them ideal for compact and noise-sensitive applications.
  • Medical: Plastic gears are utilized in medical devices and equipment such as pumps, lab instruments, diagnostic devices, and surgical equipment. Their corrosion resistance, lubricity, and ability to be sterilized make them suitable for medical environments.
  • Office Equipment: Plastic gears are commonly found in office equipment like printers, photocopiers, scanners, and shredders. Their low noise operation, lightweight construction, and cost-effectiveness make them popular choices in these applications.
  • Industrial Machinery: Plastic gears are used in various industrial machinery applications, including packaging equipment, conveyor systems, material handling equipment, and small gearboxes. Their self-lubricating properties, corrosion resistance, and noise reduction capabilities make them suitable for these industrial environments.
  • Toys and Games: Plastic gears are extensively used in toys, hobbyist models, and games. Their lightweight nature, cost-effectiveness, and ease of customization allow for the creation of intricate moving parts in these recreational products.
  • Aerospace: Plastic gears are used in certain aerospace applications, particularly in non-critical systems such as cabin equipment, small actuators, and control mechanisms. Their lightweight construction and noise reduction characteristics are advantageous in aerospace applications.
  • Telecommunications: Plastic gears find applications in telecommunications equipment such as routers, switches, and communication devices. Their lightweight design, noise reduction properties, and cost-effectiveness make them suitable for these applications.

These are just a few examples of the industries that commonly use plastic gears. The versatility, cost-effectiveness, design flexibility, and specific performance characteristics of plastic gears make them valuable components in numerous applications across various sectors.

China Standard Industrial Transmission POM Nylon UHMWPE Spur CZPT Gear Plastic Gears manufacturer China Standard Industrial Transmission POM Nylon UHMWPE Spur CZPT Gear Plastic Gears manufacturer
editor by CX 2024-04-15

China manufacturer Steel Tooth Bevel Gear Industrial Steel Teeth Straight Casting Hobbing Forging Spiral Bevel Gears straight bevel gear

Product Description

  

Company Profile

 

  HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001  .Xihu (West Lake) Dis.  company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
   Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us. 
 

Product Description

 

Standard or Nonstandard Standard   Application  Maqchinery 
Hardness Hardened Tooth Surface   Material C45
Specification Various Sprockets   Pitch(PCD) 1-10M
Toothed Portion Shape Spur Gear   Teeth 10-60Z
HS Code  84839000   Production Capacity  100000 Pcs/Year

 

Detailed Photos

Certifications

 

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

bevel gear

Are bevel gears suitable for high-torque applications?

Bevel gears can indeed be suitable for high-torque applications, depending on various factors such as the specific design, material selection, and proper application engineering. Here’s a detailed explanation:

Bevel gears are known for their ability to transmit power between intersecting shafts at different angles. They can handle significant torque loads and are commonly used in applications that require high-torque transmission. However, the suitability of bevel gears for high-torque applications depends on the following factors:

  • Design: The design of the bevel gears plays a crucial role in their ability to handle high torque. Factors such as tooth profile, size, and geometry impact the load-carrying capacity and torque transmission capability. Bevel gears with robust and optimized designs, including suitable tooth profiles and adequate tooth engagement, can effectively handle high-torque applications.
  • Material Selection: The choice of materials for bevel gears is critical in high-torque applications. Gears need to be made from materials with high strength, hardness, and wear resistance to withstand the forces and stresses involved in transmitting high torque. Common materials used for bevel gears include alloy steels, carburizing steels, and specialty alloys. Material selection should consider the specific torque requirements, operating conditions, and anticipated loads to ensure the gears can handle the desired torque levels.
  • Lubrication: Proper lubrication is essential for reducing friction, wear, and heat generation in high-torque bevel gear applications. Adequate lubrication helps maintain a lubricating film between the gear teeth, minimizing metal-to-metal contact and associated losses. The lubricant type, viscosity, and replenishment schedule should be selected based on the torque and operating conditions to ensure effective lubrication and minimize gear wear.
  • Gear Size and Ratio: The size of the bevel gears and the gear ratio can influence their torque-handling capability. Larger gears generally have greater tooth strength and load-carrying capacity, making them more suitable for high-torque applications. The gear ratio should also be considered to ensure it is appropriate for the desired torque transmission and to avoid excessive loads on the gears.
  • Operating Conditions: The operating conditions, including speed, temperature, and shock loads, must be taken into account when determining the suitability of bevel gears for high-torque applications. Higher speeds and extreme operating temperatures can affect the gear material properties, lubrication performance, and overall gear system efficiency. Proper cooling, temperature control, and gear protection measures should be implemented to maintain reliable performance under high-torque conditions.

By considering these factors and properly engineering the bevel gear system, it is possible to utilize bevel gears in high-torque applications effectively. However, it is crucial to consult with experienced engineers and perform thorough analysis and testing to ensure the gears can handle the specific torque requirements of the application.

bevel gear

What are the potential challenges in designing and manufacturing bevel gears?

Designing and manufacturing bevel gears can present several challenges due to their complex geometry, load requirements, and manufacturing processes. Here’s a detailed explanation of the potential challenges:

When it comes to designing and manufacturing bevel gears, the following challenges may arise:

  • Complex Geometry: Bevel gears have intricate geometry with non-parallel and intersecting tooth profiles. Designing bevel gears requires a thorough understanding of gear theory, tooth engagement, and load distribution. The complex geometry poses challenges in determining the optimal tooth profile, tooth contact pattern, and gear ratios for the specific application.
  • Load Analysis and Distribution: Determining the correct load analysis and distribution is crucial to ensure the gears can handle the anticipated forces and torques. Bevel gears often encounter varying loads, including radial loads, axial loads, and bending moments. Accurately predicting and distributing these loads across the gear teeth is essential for achieving proper gear strength, minimizing wear, and preventing premature failure.
  • Manufacturing Precision: Bevel gears require high manufacturing precision to ensure smooth operation, minimal backlash, and efficient power transmission. Achieving the required precision in gear manufacturing involves precise machining, grinding, and heat treatment processes. The complex geometry of bevel gears adds to the manufacturing complexity, necessitating specialized equipment and skilled operators.
  • Alignment Challenges: Proper alignment of bevel gears is critical for optimal performance and longevity. Achieving accurate alignment can be challenging due to the non-parallel shafts and intricate tooth profiles. Misalignment can lead to increased noise, vibration, and premature wear. Design considerations for alignment, as well as careful assembly and alignment procedures during manufacturing, are necessary to address this challenge.
  • Lubrication and Cooling: Bevel gears require effective lubrication to minimize friction, wear, and heat generation. Ensuring proper lubrication and cooling can be challenging due to the unique shape of bevel gears and the limited space available for lubricant circulation. Designing appropriate lubrication systems, selecting suitable lubricants, and considering heat dissipation methods are essential for maintaining optimal gear performance and preventing overheating.
  • Quality Control: Maintaining consistent quality during the manufacturing process is crucial for reliable bevel gears. Implementing robust quality control measures, including dimensional inspections, surface quality assessments, and gear testing, helps ensure that the manufactured gears meet the specified requirements. Consistency in gear quality is essential to minimize variations in performance and to ensure accurate gear meshing and load distribution.

Addressing these challenges requires a combination of engineering expertise, advanced manufacturing techniques, and quality control processes. Collaborating with experienced gear designers, employing state-of-the-art manufacturing technologies, and conducting thorough testing and analysis can help overcome these challenges and produce high-quality bevel gears that meet the performance and durability requirements of the intended application.

bevel gear

How do bevel gears differ from other types of gears?

Bevel gears have distinct characteristics that set them apart from other types of gears. Here’s a detailed explanation of how bevel gears differ from other gears:

1. Tooth Geometry: Bevel gears have teeth cut on the cone-shaped surface of the gears, whereas other types of gears, such as spur gears and helical gears, have teeth cut on cylindrical surfaces. The tooth geometry of bevel gears allows them to accommodate intersecting shafts and transmit rotational motion at different angles.

2. Axis Orientation: Bevel gears have intersecting axes, meaning the shafts they are mounted on intersect each other. In contrast, other types of gears typically have parallel or skewed axes. The intersecting axis of bevel gears allows for changes in direction and allows for power transmission between shafts that are not in a straight line.

3. Types of Bevel Gears: Bevel gears come in different variations, including straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, providing smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel. Other types of gears, such as spur gears and helical gears, also have their own variations but do not typically involve intersecting axes.

4. Direction of Motion: Bevel gears can change the direction of rotational motion between intersecting shafts. Depending on the orientation of the gears, the direction of rotation can be reversed. This capability makes bevel gears suitable for applications where changes in direction are required. In contrast, other gears, such as spur gears and helical gears, transmit motion in a specific direction along parallel or skewed axes.

5. Load Distribution: Bevel gears distribute loads differently compared to other gears. Due to the conical shape of the gears, the contact area between the teeth changes as the gears rotate. This can result in varying load distribution along the gear teeth. Other gears, such as spur gears and helical gears, have a consistent load distribution along their teeth due to their cylindrical shape.

6. Applications: Bevel gears are commonly used in applications where changes in direction or speed of rotational motion are required, such as automotive differentials, marine propulsion systems, and power transmission systems. Other types of gears, such as spur gears and helical gears, are more commonly used in applications where parallel or skewed shafts are involved and changes in direction are not necessary.

While bevel gears have their unique characteristics, it’s important to note that different types of gears have their own advantages and applications. The selection of the appropriate gear type depends on factors such as the application requirements, operating conditions, space limitations, and load considerations.

In summary, bevel gears differ from other types of gears in terms of tooth geometry, axis orientation, types of variations available, direction of motion, load distribution, and applications. Their ability to accommodate intersecting shafts and change the direction of rotational motion makes them suitable for specific applications where other types of gears may not be as effective.

China manufacturer Steel Tooth Bevel Gear Industrial Steel Teeth Straight Casting Hobbing Forging Spiral Bevel Gears straight bevel gearChina manufacturer Steel Tooth Bevel Gear Industrial Steel Teeth Straight Casting Hobbing Forging Spiral Bevel Gears straight bevel gear
editor by CX 2024-04-15

China Best Sales K Series Bevel-Helical 90 Degree Gear Motor with Best Sales

Product Description

 

Detailed Photos

Product Description

High modular design, biomimetic surface with owned intellectual property right.Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.It can achieve the direct combination for two
sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.Output shaft: CHINAMFG shaft, hollow shaft.

 

Product Parameters

 

Technical data:

Housing material

Cast iron/Ductile iron

Housing hardness

HBS190-240

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~40

Input / Output shaft material

42CrMo alloy steel

Input / Output shaft hardness

HRC25~30

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

CHINAMFG — ZheJiang or other brands requested

Our Advantages

 

Packaging & Shipping

 

 

Certifications

Company Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.

We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.

Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden etc. Main
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any questions, good offer always for you for long term business.

 

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Worm Gear
Step: Single-Step

bevel gear

How does a bevel gear impact the overall efficiency of a system?

A bevel gear plays a significant role in determining the overall efficiency of a system. Its design, quality, and operating conditions can impact the efficiency of power transmission and the system as a whole. Here’s a detailed explanation of how a bevel gear can impact overall efficiency:

  • Power Transmission Efficiency: The primary function of a bevel gear is to transmit power between intersecting shafts at different angles. The efficiency of power transmission through a bevel gear depends on factors such as gear geometry, tooth profile, material quality, lubrication, and operating conditions. In an ideally designed and well-maintained system, bevel gears can achieve high power transmission efficiency, typically above 95%. However, factors such as friction, misalignment, inadequate lubrication, and gear tooth wear can reduce efficiency and result in power losses.
  • Friction and Mechanical Losses: Bevel gears experience friction between their mating teeth during operation. This friction generates heat and causes mechanical losses, reducing the overall efficiency of the system. Factors that affect friction and mechanical losses include the gear tooth profile, surface finish, lubrication quality, and operating conditions. High-quality gears with well-designed tooth profiles, proper lubrication, and optimized operating conditions can minimize friction and mechanical losses, improving the overall efficiency.
  • Gear Tooth Design: The design of the bevel gear tooth profile influences its efficiency. Factors such as tooth shape, size, pressure angle, and tooth contact pattern affect the load distribution, friction, and efficiency. Proper tooth design, including optimized tooth profiles and contact patterns, help distribute the load evenly and minimize sliding between the teeth. Well-designed bevel gears with accurate tooth profiles can achieve higher efficiency by reducing friction and wear.
  • Material Quality and Manufacturing Precision: The material quality and manufacturing precision of bevel gears impact their durability, smooth operation, and efficiency. High-quality materials with suitable hardness, strength, and wear resistance can minimize friction, wear, and power losses. Additionally, precise manufacturing processes ensure accurate gear geometry, tooth engagement, and alignment, optimizing the efficiency of power transmission and reducing losses due to misalignment or backlash.
  • Lubrication and Wear: Proper lubrication is crucial for reducing friction, wear, and power losses in bevel gears. Insufficient or degraded lubrication can lead to metal-to-metal contact, increased friction, and accelerated wear, resulting in reduced efficiency. Adequate lubrication with the recommended lubricant type, viscosity, and replenishment schedule ensures a sufficient lubricating film between the gear teeth, minimizing friction and wear and improving overall efficiency.
  • Misalignment and Backlash: Misalignment and excessive backlash in bevel gears can negatively impact efficiency. Misalignment causes uneven loading, increased friction, and accelerated wear. Excessive backlash results in power losses during direction changes and can lead to impact loads and vibration. Proper alignment and control of backlash within acceptable limits are crucial for maintaining high efficiency in a bevel gear system.

Overall, a well-designed bevel gear system with high-quality materials, accurate manufacturing, proper lubrication, and minimal losses due to friction, misalignment, or wear can achieve high efficiency in power transmission. Regular maintenance, monitoring, and optimization of operating conditions are essential to preserve the efficiency of the system over time.

bevel gear

Can bevel gears be used in heavy-duty machinery and equipment?

Yes, bevel gears can be used in heavy-duty machinery and equipment due to their ability to transmit high torque, handle heavy loads, and operate in various orientations. Here’s a detailed explanation:

Bevel gears are versatile and robust, making them suitable for heavy-duty applications in machinery and equipment. Here are several reasons why bevel gears are commonly used in heavy-duty applications:

  • High Torque Transmission: Bevel gears are capable of transmitting high torque between intersecting shafts. They have a large contact area, which allows for efficient power transmission without compromising strength. This makes them well-suited for heavy-duty machinery that requires high torque output.
  • Heavy Load Handling: Bevel gears are designed to withstand heavy loads, including radial loads, axial loads, and bending moments. Their sturdy construction and tooth geometry enable them to distribute the load evenly across the gear teeth, minimizing localized stress and preventing premature failure. This load-handling capability makes bevel gears ideal for heavy-duty applications that involve substantial forces and loads.
  • Various Orientations: Bevel gears can be used in different orientations, including horizontal, vertical, and angled arrangements. This versatility allows them to adapt to the specific requirements of heavy-duty machinery and equipment, regardless of the shaft orientation. Whether it’s a gearbox, power transmission system, or lifting equipment, bevel gears can be designed and installed to accommodate the desired orientation.
  • Durable Construction: Bevel gears are typically manufactured using high-strength materials, such as alloy steels or case-hardened steels, to ensure durability and resistance to wear. They undergo precise machining, grinding, and heat treatment processes to achieve the required hardness, surface finish, and dimensional accuracy. The robust construction and quality manufacturing of bevel gears make them capable of withstanding the demanding conditions of heavy-duty applications.
  • Application-Specific Designs: Bevel gears can be customized and optimized for specific heavy-duty applications. Gear designers can tailor the gear parameters, such as tooth profile, size, and material selection, to match the requirements of the machinery or equipment. This flexibility in design allows for the creation of bevel gears that are specifically engineered to handle the unique demands of heavy-duty applications.

Overall, bevel gears are well-suited for heavy-duty machinery and equipment due to their high torque transmission capability, load-handling capacity, adaptability to various orientations, durable construction, and customizable designs. By selecting the appropriate bevel gear types, sizes, and materials, engineers can ensure reliable and efficient operation in heavy-duty applications across industries such as construction, mining, agriculture, and transportation.

It is important to note that the specific design requirements and load conditions of each heavy-duty application should be carefully considered during the gear selection and design process. Consulting with experienced engineers and adhering to industry standards will help ensure that the chosen bevel gears are suitable for the intended heavy-duty machinery or equipment.

bevel gear

How do bevel gears differ from other types of gears?

Bevel gears have distinct characteristics that set them apart from other types of gears. Here’s a detailed explanation of how bevel gears differ from other gears:

1. Tooth Geometry: Bevel gears have teeth cut on the cone-shaped surface of the gears, whereas other types of gears, such as spur gears and helical gears, have teeth cut on cylindrical surfaces. The tooth geometry of bevel gears allows them to accommodate intersecting shafts and transmit rotational motion at different angles.

2. Axis Orientation: Bevel gears have intersecting axes, meaning the shafts they are mounted on intersect each other. In contrast, other types of gears typically have parallel or skewed axes. The intersecting axis of bevel gears allows for changes in direction and allows for power transmission between shafts that are not in a straight line.

3. Types of Bevel Gears: Bevel gears come in different variations, including straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, providing smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel. Other types of gears, such as spur gears and helical gears, also have their own variations but do not typically involve intersecting axes.

4. Direction of Motion: Bevel gears can change the direction of rotational motion between intersecting shafts. Depending on the orientation of the gears, the direction of rotation can be reversed. This capability makes bevel gears suitable for applications where changes in direction are required. In contrast, other gears, such as spur gears and helical gears, transmit motion in a specific direction along parallel or skewed axes.

5. Load Distribution: Bevel gears distribute loads differently compared to other gears. Due to the conical shape of the gears, the contact area between the teeth changes as the gears rotate. This can result in varying load distribution along the gear teeth. Other gears, such as spur gears and helical gears, have a consistent load distribution along their teeth due to their cylindrical shape.

6. Applications: Bevel gears are commonly used in applications where changes in direction or speed of rotational motion are required, such as automotive differentials, marine propulsion systems, and power transmission systems. Other types of gears, such as spur gears and helical gears, are more commonly used in applications where parallel or skewed shafts are involved and changes in direction are not necessary.

While bevel gears have their unique characteristics, it’s important to note that different types of gears have their own advantages and applications. The selection of the appropriate gear type depends on factors such as the application requirements, operating conditions, space limitations, and load considerations.

In summary, bevel gears differ from other types of gears in terms of tooth geometry, axis orientation, types of variations available, direction of motion, load distribution, and applications. Their ability to accommodate intersecting shafts and change the direction of rotational motion makes them suitable for specific applications where other types of gears may not be as effective.

China Best Sales K Series Bevel-Helical 90 Degree Gear Motor with Best SalesChina Best Sales K Series Bevel-Helical 90 Degree Gear Motor with Best Sales
editor by CX 2024-04-15

China Standard Sml Series Worm Gear Screw Jack Electric Screw Jack Bevel Gear Screw Jack supplier

Product Description

Customise Now

 

SWL series worm screw jack

 

 

Worm Screw Jack
Screw-Worm Jack or screw lift lifts widely used in machine building, metallurgy, construction, irrigation equipment and other industries, is starting up, and dropped through accessories advance, overturned and position adjustment and other functions at various altitudes. SWL is a worm screw-lift crane components foundation with compact structure, small size and light weight. Sources extensive, no noise, easy installation, the use of flexible, multi-function, supporting forms, high reliability, long life and many other advantages. Can be single or in combination, can be controlled accurately in accordance with certain procedures to enhance or promote the adjustment of height Motor power can be used directly or can also be manually operated. It’s a form of structure and assembly, and the height can be customized user requirements

Product Description
Technical data:
1. Lift speed: 150mm/min~1800mm/min
2. Input power:0.5 -21.8KW
3. Screw rang: 5-16 mm
4. Bearing range: 2T-100T
5. Structure: motor direct connection, single & double shaft
Characteristic:
Standardize & series design
Reverse operation

Product Parameters

Type

Model

Screw thread size

Max
lifting strength
kN

Max
pull force
kN

Weight without stroke
kg

Screw weight
per 100mm

SWL

Screw jack

SWL2.5

Tr30*6

25

25

7.3

0.45

SWL5

Tr40*7

50

50

16.2

0.82

SWL10/15

Tr58*12

100/150

99

25

1.67

SWL20

Tr65*12

200

166

36

2.15

SWL25

Tr90*16

250

250

70.5

4.15

SWL35

Tr100*18

350

350

87

5.20

SWL50

Tr120*20

500

500

420

7.45

SWL100

Tr160*23

1000

1000

1571

13.6

SWL120

Tr180*25

1200

1200

1350

17.3

1.Compact structure,Small size.Easy mounting,varied types.  Can be applied in 1 unit or multiple units.

2.High reliability.Long service life; With the function of   ascending,descending,thrusting,overturning

3.Wide motivity.It can be drived by  electrical motor and manual force.

4.It is usually used in low speed situation,widely used in the fields of
metallurgy,mechanical,construction,chemical,irrigation works,mediat treatment.

Detailed Photos

 

1. screw rod

2. nut bolt

3. cover

4.Skeleton oil seal

5.Bearing

6.Worm gear

7.Oil filling hole

8.Case

9.Skeleton oil seal

10.Cover

11. nut bolt

12.Bearing

13.Skeleton oil seal

14.Bearing

15.worm

16.Flat key

17.Bearing

18.Skeleton oil seal

19.Cover

20.Nut bolt

Product Description

 

Packaging & Shipping

 

Company Profile

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car, Power Transmission
Customized Support: OEM, ODM, Obm
Brand Name: Beiji or Customized
Certificate: ISO9001:2008
Structures: Worm Gear and Worm
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

bevel gear

What are the advantages and disadvantages of using a bevel gear?

Bevel gears offer several advantages and disadvantages when used in mechanical systems. Understanding these pros and cons is crucial for selecting the appropriate gear type for a given application. Here’s a detailed explanation of the advantages and disadvantages of using a bevel gear:

Advantages of Bevel Gears:

  • Power Transmission at Different Angles: Bevel gears are specifically designed to transmit power between intersecting shafts at different angles. They allow for efficient torque transmission and direction changes in applications where the input and output shafts are not parallel. This flexibility makes bevel gears suitable for a wide range of mechanical systems.
  • Compact Design: Bevel gears have a compact and space-efficient design, allowing them to be used in applications with limited space constraints. Their ability to transmit power at an angle helps in optimizing the layout and arrangement of components in machinery and equipment.
  • High Efficiency: Well-designed and properly maintained bevel gears can achieve high power transmission efficiency, typically above 95%. The efficient tooth engagement and load distribution in bevel gears minimize power losses due to friction and mechanical inefficiencies, resulting in energy-efficient operation.
  • Smooth and Quiet Operation: Bevel gears generally provide smooth and quiet operation in properly designed and well-maintained systems. The meshing of the gear teeth is designed to minimize noise and vibration, ensuring smooth power transmission and reducing the need for additional noise-reducing measures.
  • Versatility: Bevel gears are available in various configurations, including straight bevel, spiral bevel, and hypoid bevel gears. This versatility allows them to be used in a wide range of applications across different industries, accommodating different load capacities, speed requirements, and operating conditions.
  • High Load Capacity: Bevel gears are capable of handling high loads and transmitting substantial amounts of torque. Their robust design, accurate tooth engagement, and strong materials make them suitable for heavy-duty applications where reliable power transmission is required.

Disadvantages of Bevel Gears:

  • Complex Manufacturing: Bevel gears are more complex to manufacture compared to other gear types due to their three-dimensional shape and intricate tooth profiles. The manufacturing process involves specialized equipment and expertise, which can increase production costs.
  • Cost: Bevel gears, especially those with high precision and load capacities, can be relatively expensive compared to other types of gears. The cost of materials, manufacturing complexity, and quality requirements contribute to their higher price.
  • Potential for Noise and Vibration: In certain operating conditions, such as high speeds or misaligned gears, bevel gears can generate noise and vibration. This can be mitigated through proper design, accurate manufacturing, and maintenance practices, but additional measures may be necessary to reduce noise and vibration levels in some applications.
  • Sensitive to Misalignment: Bevel gears are sensitive to misalignment, which can lead to increased friction, accelerated wear, and reduced efficiency. Proper alignment and control of backlash are essential for optimal performance and longevity of the gear system.
  • Complex Lubrication: The lubrication of bevel gears can be more challenging compared to parallel-axis gears. Due to their angled tooth engagement, ensuring proper lubrication film thickness and distribution across the gear teeth requires careful consideration. Inadequate or improper lubrication can result in increased friction, wear, and reduced efficiency.

It’s important to consider these advantages and disadvantages of bevel gears in the context of specific applications and operating conditions. Proper design, selection, manufacturing, and maintenance practices can help maximize the benefits of bevel gears while mitigating their limitations.

bevel gear

How do you ensure proper alignment when connecting a bevel gear?

Proper alignment is crucial when connecting a bevel gear to ensure efficient power transmission, smooth operation, and longevity of the gear system. Here’s a detailed explanation of how to ensure proper alignment:

When connecting a bevel gear, the following steps can help ensure proper alignment:

  • Check Gear Specifications: Begin by reviewing the gear specifications provided by the manufacturer. This includes information about the gear’s design, tolerances, and alignment requirements. Understanding these specifications is essential for achieving the desired alignment.
  • Prepare Mounting Surfaces: Ensure that the mounting surfaces for the gears, such as shafts or gearboxes, are clean, free from debris, and properly prepared. Any irregularities or surface defects can affect the alignment and lead to misalignment issues. Remove any burrs, nicks, or rough spots that could interfere with the proper seating of the gears.
  • Use Alignment Tools: Alignment tools, such as dial indicators or laser alignment systems, can be helpful in achieving precise alignment. These tools allow for accurate measurement and adjustment of the gear’s position relative to the mating components. Follow the instructions provided with the alignment tools to set up and perform the alignment process correctly.
  • Axial Alignment: Achieving proper axial alignment is crucial for bevel gears. The axial alignment refers to aligning the gear’s rotational axis parallel to the mating gear’s rotational axis. This ensures proper gear meshing and load distribution. Use alignment tools to measure and adjust the axial alignment, making necessary modifications to the gear’s position or shimming as required.
  • Radial Alignment: Radial alignment involves aligning the gear’s rotational axis perpendicular to the mating gear’s rotational axis. Proper radial alignment helps prevent side loads, excessive wear, and noise generation. Use alignment tools to measure and adjust the radial alignment, ensuring that the gear’s position is properly adjusted or shimmed to achieve the desired alignment.
  • Verify Tooth Contact Pattern: After aligning the gears, it is important to verify the tooth contact pattern. The tooth contact pattern should be evenly distributed across the gear tooth surfaces to ensure proper load sharing and minimize wear. Conduct a visual inspection or use specialized tools, such as gear marking compounds, to check and adjust the tooth contact pattern if necessary.

By following these steps and using appropriate alignment tools, you can ensure proper alignment when connecting a bevel gear. Proper alignment promotes efficient power transmission, minimizes wear, reduces noise, and extends the lifespan of the gear system.

It is worth noting that each gear system may have specific alignment requirements and considerations. Consult the gear manufacturer’s guidelines and best practices, as well as seek the expertise of experienced engineers, to ensure the proper alignment of bevel gears in your specific application.

bevel gear

What is a bevel gear and how does it work?

A bevel gear is a type of gear that has teeth cut on the cone-shaped surface of the gear. It is used to transmit rotational motion and power between two intersecting shafts. Here’s a detailed explanation of what a bevel gear is and how it works:

A bevel gear consists of two cone-shaped gears with intersecting axes. The gear teeth are cut on the tapered surface of the gears. The gear with the smaller diameter is called the pinion, while the gear with the larger diameter is called the crown gear or ring gear.

Bevel gears are classified into different types based on their tooth geometry and arrangement. The most common types are straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, allowing for smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel.

When two bevel gears mesh together, the rotational motion from one gear is transmitted to the other gear. The gear teeth engage and disengage as the gears rotate, transferring torque and power between the shafts.

The operation of bevel gears is similar to that of other types of gears. When the pinion gear rotates, it causes the crown gear to rotate in the opposite direction. The direction of rotation can be reversed by changing the orientation of the gears. Bevel gears can provide different speed ratios and torque conversions depending on the gear sizes and the number of teeth.

The key characteristics of bevel gears include:

  • Transmission of motion: Bevel gears are used to transmit rotational motion between intersecting shafts, allowing for changes in direction and speed.
  • Torque transfer: Bevel gears can transmit torque from one shaft to another, allowing for power transmission in various mechanical systems.
  • Axial thrust: Due to the angled tooth arrangement, bevel gears generate axial thrust forces that need to be properly supported or accounted for in the design of the mechanical system.
  • Efficiency and noise: The efficiency and noise characteristics of bevel gears depend on factors such as tooth design, lubrication, and manufacturing quality.

Bevel gears are commonly used in a wide range of applications, including automotive differentials, power tools, printing presses, machine tools, and marine propulsion systems. Their ability to transmit motion and torque at intersecting angles makes them versatile and suitable for various mechanical systems.

In summary, a bevel gear is a cone-shaped gear that transmits rotational motion and power between intersecting shafts. It works by meshing the gear teeth of two gears, allowing for the transfer of torque and rotational motion. Bevel gears are available in different types and are used in various applications that require changes in direction or speed of rotational motion.

China Standard Sml Series Worm Gear Screw Jack Electric Screw Jack Bevel Gear Screw Jack supplier China Standard Sml Series Worm Gear Screw Jack Electric Screw Jack Bevel Gear Screw Jack supplier
editor by CX 2024-04-12