China best Custom CNC Plastic Gear Parts Injection Molding Nylon Plastic Gears bevel gear set

Product Description

INJECTION MOLDING EQUIPMENT
ITEM NAME SPECIFICATION QUANTITY(SET)
American Clamyron Horizontal injection molding machine 250T 1
American Clamyron Horizontal injection molding machine 160T 1
ZheJiang Yizhan precision Horizontal injection molding machine 110T 1
Sumitomo Precision Electric Injection Moldig Machine 75T 3
Nissei Precision Electric Injection Moldig Machine 50T 4
Xihu (West Lake) Dis. High Speed Precision Vertical Injection Molding Machine 55T 2
Xihu (West Lake) Dis.g Servo Manipulator   15
Three-in-1 baking material suction machine   8
Constant temperature hopper   10
Color mixing and feeding machine for injection molding   5
TOTAL 12 sets

Product Description
 

Product Type injection molding
Mould material Plastic mould material: P20 steel, 718, 2738, H13, NAK80,  2343, S136
Product Material available ABS, PP, PA, PMMA, PC, PE,  LCP, PA+GF, etc
Product’s size available Minimum: 0.05×0.05×0.05mm
Maximum: 180x180x70mm
Applications CCTV/security camera components,IR-cut/optical transceiver 
Delivery time 20-25 working days,Mass production: 2-3 weeks
Minimum order Small orders can be accepted
Production capacity 20 sets/month
Shipment by Express: DHL, FedEx, UPS, EMS, etc;
by air transport;
by sea transport

 
1.  Professional Manufacturer: All of our Fastener are designed and manufactured according to buyers’ specification and performance.
2.  Quality is guaranteed: Durability testing and critical technical design to enhance lifetime.
3.  Cost effective: Competitive prices with professional factory supply
4.  Perfect solution with rich experiences to solve your problem: Wide range of parts selection.
5.  Customized ideal product: customized services according to the samples and drawings offered.
 

Company Profile

 

ELMAX was established in 2015, the company is located in Building 1, No. 180, Urban-Rural Road, CZPT Town, HangZhou City,
ZheJiang Province of China.  They are 2 factories in Xihu (West Lake) Dis.Guang and ShenZhen manufacturing for ELMAX.

As a one-stop OEM/ODM service provider, CZPT has always been committing to the technology of stamping and plastic injection
molding ;  Focusing on metal stamping,hardware,cnc machining and mass production of stamping parts, Injection-molded CZPT and
Insert-molding components.    The products range is inclusive of hardware stamping parts, metal stamping,  sheet stamping,plastic
injection parts  The main customers of CZPT are domestic CZPT companies and partners comes from all of the world especially
from Europe/America.

With competive price, reasonable price and strength technical support, that cause the featured product of metal plastic parts.

After these years′ development, our company has formed an integrated solutions provider, which contains engineering design,
plastic mould, injection moulding parts etc.

Adhering to the principle of quality first, We will win customer satisfaction and make unremitting efforts to win the satisfaction of customers.

Welcome you to establish long term business relationship with CZPT metal&plastic.inciple of quality first, We will win customer satisfaction and make unremitting efforts to win the satisfaction of customers.

Welcome you to establish long term business relationship with CZPT metal&plastic.

FAQ

 

1: Q: Can you introduce your working process and your advantages?

A: Thanks for your question, first we will ask for your drawing, requirement, QTY and more detailed information to understand
your demand and our engineer can offer the best solution according to these specifications. Sometimes we will offer the structure
improvement program when we find any issue with your design or any suggestion to keep the cost down. Then we can start
mould design and fabrication when the price settles down, and delivery time is approved. About our feature, we would like to
say 100% quality assurance and advantage facilities can give you strong support and our professional service will lead you to
make great progress on this project.

2: Q: Can you ensure your production lead time and stable quality in a long-term relationship?

A: Of course. Except for the Chinese New Year holiday, our shipment is always on schedule since our scientific work arrangements,
strong production competence, and our reliable employee.

Thanks for your attention, why not send us your inquiry now?

 

Warranty: 6 Months
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA
Process Combination Type: Progressive Die
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
plastic gear

Are there specific design considerations for using plastic gears?

Yes, there are specific design considerations that need to be taken into account when using plastic gears. Here’s a detailed explanation of these considerations:

1. Material Selection: Choosing the right plastic material for the gear application is crucial. Different plastic materials have varying mechanical properties, such as strength, stiffness, and wear resistance. Consider factors such as load-bearing requirements, operating temperatures, environmental conditions, and compatibility with lubricants. It’s important to select a plastic material that can withstand the specific demands of the application.

2. Gear Geometry: The design of plastic gears should consider factors such as tooth profile, module or pitch, pressure angle, and tooth thickness. The gear geometry should be optimized to ensure proper meshing, efficient power transmission, and minimal noise and vibration. The design should also take into account the limitations and capabilities of the plastic material, such as its ability to form precise tooth profiles and maintain dimensional stability.

3. Clearances and Tolerances: Plastic gears may require different clearances and tolerances compared to metal gears. The coefficient of thermal expansion, dimensional stability, and manufacturing processes of plastic materials can affect the gear clearances. It’s important to consider the thermal expansion characteristics of the specific plastic material and provide appropriate clearances to accommodate temperature variations. Tight tolerances may result in binding or increased friction, while excessive clearances can lead to backlash and reduced gear accuracy.

4. Load Distribution: Distributing the load evenly across the gear teeth is essential for preventing premature wear and failure. Consider gear design elements such as tooth profile, tooth width, and the number of teeth to optimize load distribution. Reinforcing the gear teeth with fillets or other strengthening features can help improve load-bearing capacity and reduce stress concentrations.

5. Stiffness and Deflection: Plastic gears generally have lower stiffness compared to metal gears. The design should consider the potential for deflection or deformation under load. It may be necessary to increase the gear size, modify the tooth geometry, or incorporate additional support structures to enhance stiffness and minimize deflection. Analytical tools and simulations can be employed to assess and optimize gear design for stiffness and deflection.

6. Lubrication and Wear: Proper lubrication is important for the performance and durability of plastic gears. Consider the lubrication requirements of the specific plastic material and design features that facilitate effective lubricant distribution. Pay attention to potential wear mechanisms, such as adhesive wear or abrasive wear, and incorporate measures to minimize wear, such as optimized tooth profiles, lubricant selection, and sealing mechanisms.

7. Environmental Factors: Plastic gears may be subjected to various environmental factors such as temperature extremes, humidity, chemicals, and UV exposure. Evaluate the potential impact of these factors on the gear material and design. Select plastic materials that offer resistance to environmental degradation and consider protective measures, such as coatings or encapsulation, to enhance the gear’s resistance to environmental conditions.

8. Manufacturability: Consider the manufacturability of plastic gears during the design phase. Different plastic materials may have specific requirements or limitations for manufacturing processes such as injection molding or machining. Design features that facilitate efficient and cost-effective production, such as draft angles, parting lines, and tooling considerations, should be taken into account.

By considering these specific design considerations, such as material selection, gear geometry, clearances, load distribution, stiffness, lubrication, environmental factors, and manufacturability, it’s possible to optimize the design and performance of plastic gears for various applications.

Available

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plastic gear

What are the advantages of using plastic gears in machinery?

Plastic gears offer several advantages when used in machinery. Here’s a detailed explanation of the advantages of using plastic gears:

  • Lightweight: Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is particularly beneficial in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties, which help reduce noise and vibration levels during operation. The ability to absorb and dissipate vibrations leads to quieter machinery, making plastic gears suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. This makes plastic gears suitable for applications in corrosive environments, where metal gears may suffer from degradation or require additional protective coatings.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. These materials can reduce friction and wear between gear teeth, eliminating the need for external lplastic gear

    Can plastic gears be used in food and beverage processing machinery?

    Plastic gears can be used in food and beverage processing machinery in certain applications. Here’s a detailed explanation of their suitability:

    Plastic gears offer several advantages that make them a viable choice for certain food and beverage processing machinery applications:

    • Corrosion Resistance: Many plastic materials, such as certain types of polypropylene (PP) or polyethylene (PE), exhibit excellent resistance to corrosion and chemical attack. This makes them suitable for use in food and beverage processing environments where exposure to acidic or alkaline substances, cleaning agents, or food ingredients is common.
    • Hygienic Properties: Plastic gears can be designed to have smooth surfaces without any cracks, crevices, or pores, which can harbor bacteria or contaminants. This makes them easier to clean and sterilize, promoting hygienic conditions in food and beverage processing machinery.
    • Lightweight: Plastic gears are generally lighter than metal gears, which can be advantageous in applications where weight reduction is desired. The reduced weight can simplify machinery design, reduce energy consumption, and ease handling during maintenance or equipment assembly.
    • Noise Reduction: Plastic gears, with their inherent damping characteristics, can help reduce noise levels in food and beverage processing machinery. This is particularly beneficial in settings where noise control is crucial for maintaining a comfortable working environment.
    • Non-Toxicity: Food-grade plastic materials, such as certain types of polyethylene terephthalate (PET) or polytetrafluoroethylene (PTFE), are approved for contact with food and beverages. These materials comply with regulatory standards for food safety and do not leach harmful substances into the processed products.
    • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes and incorporate features such as self-lubrication, noise reduction, or specific gear profiles to optimize performance for food and beverage processing applications.

    However, it’s important to note that there are certain considerations and limitations when using plastic gears in food and beverage processing machinery:

    • Operating Conditions: Plastic gears have temperature limitations and may not be suitable for applications involving high temperatures or extreme temperature fluctuations. It’s essential to select plastic materials that can withstand the specific temperature range of the processing environment.
    • Load Requirements: Plastic gears typically have lower load-bearing capacities compared to metal gears. They may not be suitable for heavy-duty applications that require withstanding high torque or significant forces. Careful consideration should be given to the torque and load requirements of the specific machinery application.
    • Application-Specific Requirements: Some food and beverage processing machinery applications may have unique requirements, such as high-speed operation, abrasive ingredients, or frequent cleaning cycles. It’s crucial to assess whether plastic gears can meet these specific requirements and evaluate the need for additional reinforcements or modifications.

    Overall, plastic gears can be successfully used in food and beverage processing machinery for suitable applications, offering benefits such as corrosion resistance, hygienic properties, lightweight design, noise reduction, and compliance with food safety standards. However, proper material selection, design considerations, and a thorough understanding of the application’s requirements are important to ensure the reliable and safe operation of the machinery.

    ubrication. Self-lubricating plastic gears can simplify maintenance requirements and reduce the risk of lubricant contamination or leakage in machinery.

  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient, resulting in lower overall production costs. This cost advantage makes plastic gears an attractive option for applications where budget considerations are important.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Electrical Insulation: Plastic gears provide electrical insulation properties, which can be advantageous in machinery where electrical or electronic components are in close proximity to the gears. The electrical insulation helps prevent the risk of electrical short circuits or interference caused by metal gears coming into contact with conductive parts.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the machinery and the mechanical properties of the chosen plastic material.

China best Custom CNC Plastic Gear Parts Injection Molding Nylon Plastic Gears bevel gear setChina best Custom CNC Plastic Gear Parts Injection Molding Nylon Plastic Gears bevel gear set
editor by CX 2023-09-01