China Good quality CNC Machining/Mill/Turn/Swiss Style/Auto/Lathe/Grinding POM/Steel/Brass/Plastic/Stainless Steel Small Gear worm gear winch

Product Description

Product Dispaly

 

 

Product description
 

Product name

OEM CNC Milling Turning Metal Service CNC Machining Aluminum Parts 

Service Type OEM & ODM Service
Processing type Broaching, DRILLING, Etching / Chemical Machining
Material Capabilities Aluminum, brass, bronze, copper, hardened metal, stainless steel, steel alloy
Processing degree Micro Machining
Product packaging Wooden cases, pallets, cartons, PVC pallets, PP bags, and according to customer requirements
Machining CNC
Technology Precision Machining
Heat treatment  Annealing, Normalizing , Nitriding, Tempering , Carbonitriding
Dimensions Customized
Packaging Details Carton + pallet or Plywood cases or Other package as per customer requirement
Material Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper: C11000,C12000,C12000, C36000 etc.
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc.
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above.
 Surface Treatment Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment.
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical   Film,Brushing,Polishing.
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated.
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving.
Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving  etc.
Drawing Format jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t
Testing Machine CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter   machine, roughness tester, hardness tester and so on
Certificate CE, TUV, SGS or as your requirement to do test by the third party
Delivery time 10-15 days for sample,
35-40 days for bulk order
Packing Plywood pallet, plywood box or as per your requirement
Quality Control Conducted by ISO9001 System and PPAP Quality control documents
Inspection IQC, IPQC,FQC,QA
Service Warm and quick response service provided by the professional
Export Sales Team with many years’ experience in handling exports to the US,   Europe, Japan and other countries and regions.
Main Equipment CNC Machining center(Milling), CNC Lathe, Grinding machine, 
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc.
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC milling work range: 510mm*1571mm*500mm
Tolerance +/-0.01mm ~ +/-0.05mm

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Company introduction

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HangZhou Xihu (West Lake) Dis. Machinery Co.,Ltd. Jointly manufactures and exports a variety of casting products for architectural, automotive,mechanical parts. Our main product line includes sand casting,precision casting, investment casting, lost wax casting, diecasting, forging and CNC machining.Materials vary from gray iron casting, ductile iron casting, metal casting, steel casting,aluminum casting, bronze casting, stainless steel casting, and so on. We export to more than 20 countries on 6 continents and have been doing so for more than 10 years.
We have a strong and highly efficient R&D team which can design and make OEM/ODM products according to your ideas and samples.Moreover, in order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections

Our goal is not only to provide high quality products, but also to maintain a personalized and professional relationship with eachcustomer. No matter how big or small your requirement we will do our best to meet your demand. Our sales group has extensivecasting expertise, as well as sound market knowledge and resources to help you make well-informed purchasing decisions.
Package&Shipping

                                          

FAQs

1. who are we?
We are based in ZheJiang , China, start from 2571,sell to North America(35.00%),Eastern Europe(18.00%),Eastern
Asia(12.00%),Southeast Asia(5.00%),Oceania(5.00%),Central America(5.00%),South Asia(5.00%),South America(3.00%),Africa(3.00%),MidEast(3.00%),Western Europe(2.00%),Northern Europe(2.00%),Southern Europe(2.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Casting Part/Forging Part

4. why should you buy from us not from other suppliers?
1.Quicker response: 24 hours for quotation 15days for samples 25days for main order

2.Dependable quality TS14969, ISO9001
3.Excellent Team Possitive, flexible, passionate

4.High business reputation Maintain long smooth relationship with clients

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow; Language Spoken:English,Chinese,Spanish,German,Russian,Korean

Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Rubber
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Machining Tolerance: +/-0.01mm
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear

Can plastic gears withstand high torque and load conditions?

Plastic gears have certain limitations when it comes to withstanding high torque and load conditions. Here’s a detailed explanation of their capabilities:

Plastic gears can be designed and manufactured to handle a range of torque and load conditions, but their performance is generally inferior to that of metal gears in high-stress applications. The specific capabilities of plastic gears depend on various factors, including the chosen plastic material, gear design, tooth profile, and operating conditions.

While plastic gears may not be suitable for extremely high torque or heavy-load applications, they can still provide reliable performance in many moderate-load scenarios. Plastic gears are commonly used in applications with light to moderate loads, where their unique properties and advantages outweigh their limitations.

Some plastic materials, such as acetal (POM) and polyamide (nylon), offer good strength and wear resistance, allowing them to handle moderate torque and load conditions. These materials can be reinforced with additives or fillers to enhance their mechanical properties and increase their load-bearing capacity.

It’s important to note that when designing with plastic gears, engineers must carefully consider factors such as gear size, tooth geometry, material selection, and operating conditions. Reinforcement techniques, such as using metal inserts or reinforcing fibers, may be employed to improve the strength and load-bearing capabilities of plastic gears in certain applications.

In high torque or heavy-load applications, metal gears, particularly those made from steel or other high-strength alloys, are generally preferred due to their superior strength and durability. Metal gears offer higher load capacities, better resistance to deformation, and increased resistance to wear under extreme conditions.

Ultimately, the suitability of plastic gears for high torque and load conditions depends on the specific requirements of the application and the trade-off between the benefits of plastic gears, such as weight reduction and noise reduction, and the higher load-bearing capabilities of metal gears.

It’s recommended to consult with gear manufacturers or mechanical engineers to determine the most appropriate gear material and design for a particular application, especially when high torque and load conditions are expected.

plastic gear

Can plastic gears be used in automotive applications?

Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:

Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.

1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.

2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.

3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.

4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.

5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.

6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.

7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.

In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.

plastic gear

What industries commonly use plastic gears?

Plastic gears find applications in various industries due to their unique properties and advantages. Here’s a detailed explanation of the industries that commonly use plastic gears:

  • Automotive: Plastic gears are used in automotive applications such as power windows, seat adjusters, HVAC systems, windshield wipers, and various motor-driven mechanisms. Their lightweight nature, noise reduction capabilities, and corrosion resistance make them suitable for these applications.
  • Consumer Electronics: Plastic gears are used in consumer electronics devices like printers, scanners, cameras, and audio equipment. Their lightweight construction, low noise generation, and design flexibility make them ideal for compact and noise-sensitive applications.
  • Medical: Plastic gears are utilized in medical devices and equipment such as pumps, lab instruments, diagnostic devices, and surgical equipment. Their corrosion resistance, lubricity, and ability to be sterilized make them suitable for medical environments.
  • Office Equipment: Plastic gears are commonly found in office equipment like printers, photocopiers, scanners, and shredders. Their low noise operation, lightweight construction, and cost-effectiveness make them popular choices in these applications.
  • Industrial Machinery: Plastic gears are used in various industrial machinery applications, including packaging equipment, conveyor systems, material handling equipment, and small gearboxes. Their self-lubricating properties, corrosion resistance, and noise reduction capabilities make them suitable for these industrial environments.
  • Toys and Games: Plastic gears are extensively used in toys, hobbyist models, and games. Their lightweight nature, cost-effectiveness, and ease of customization allow for the creation of intricate moving parts in these recreational products.
  • Aerospace: Plastic gears are used in certain aerospace applications, particularly in non-critical systems such as cabin equipment, small actuators, and control mechanisms. Their lightweight construction and noise reduction characteristics are advantageous in aerospace applications.
  • Telecommunications: Plastic gears find applications in telecommunications equipment such as routers, switches, and communication devices. Their lightweight design, noise reduction properties, and cost-effectiveness make them suitable for these applications.

These are just a few examples of the industries that commonly use plastic gears. The versatility, cost-effectiveness, design flexibility, and specific performance characteristics of plastic gears make them valuable components in numerous applications across various sectors.

China Good quality CNC Machining/Mill/Turn/Swiss Style/Auto/Lathe/Grinding POM/Steel/Brass/Plastic/Stainless Steel Small Gear worm gear winchChina Good quality CNC Machining/Mill/Turn/Swiss Style/Auto/Lathe/Grinding POM/Steel/Brass/Plastic/Stainless Steel Small Gear worm gear winch
editor by CX 2023-11-02