China Professional Customized Stainless Steel CNC Machining Bevel Gear for Tractor top gear

Product Description

Customized Stainless Steel CNC Machining Bevel Gear for Tractor

Our factory specializing in making precision CNC machining part and assembly services for OEM and ODM part Our company has 1 set CNC gantry machine,15 sets CNC machine center,2 sets CNC lathe,8 sets CNC milling etc. Our material usually processed are Aluminum,Stainless steel,Brass,Carton Steel,Free cutting steel,Tooling Steel,Enginnering Plastic.
Product Description

precision cnc parts for camera in aluminum,brass, stainless steel material
processed by casting and CNC lathe
with machining finish, anodize oxidation finishing

Our Experience

We are with rich experience in processing of various materials, 
such as AL6061/7075, SUS303, 304, ESD225/420, DERLIN, SI36H, SS440C,17-4 ph, Ceramic, Carbide,Engineering Plastics such as PEEK and so on. In addition, we can also provide some special processing, special heat treatment and special electroplating, surface treatment for customer, such as optical grinding, honing, precision EDM specialshaped processing, carburizing, nitriding, vacuum heat treatment and cryogenic treatment, the hard anodized aluminum, steel blue, electrolytic polishing, nickel sank without electricity,silver-plated, gold-plated and so on.

 

Material: Copper,iron,aluminum,stainless steel,alloy steel,plastic.etc.Which we usually processing are as following show.
 

Aluminum 6061-T6,6063-T5,7075-T6,2011,2017,2571,5052,5083,6082,etc
Stainless steel SUS303, SUS304, SUS316,SUS316L, SUS430, SUS440, SUS420, SUS201,etc.
Steel Q235,20#,45#,Cr12,SKD11,A2,40Cr,16Mn,Cr12Mov,etc.
Carbon Steel 1571,1015,1571,1030,1035,1040,1045,etc.
Free Cutting Steel 1211,12L13,12L14,1215,etc.
Brass C11000,C15710,C12000,C26000(HPb59),C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4),etc.
Plastic PVC,PE, PMMA,POM,Telfon,Delrin,PEEK,Nylon, ABS,PC,PP,PA6,PA66,etc.

 

Processing method:

1 CNCTurning
2 Auto lathe
3 3/4 axis CNC milling
4 CNC turning and milling compound processing
5 Grinding
6 Fast/midium/slow wire EDM
7 Wire-Cutting
8 Welding
9 Cast
10 Taping
11 Drilling

 

Surface treatment:

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors:like silver, blue, red, etc.
6  plating,silver-plated,Gold-plated,etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.

 

Hot treatment:

1 Vacuum
2 carburizing
3 nitriding
4 cryogenic
 

Our Services

  Our Services: Providing whole set complete accessories  processing, and also can assembled as customers’ requirement. Help you to save time,save labor,and save worry.
 

Quality

100% inspection before shipping for sample, sampling inspectio as the customer’s requirements for mass production.

Packaging & Shipping

Packing:As per our standard,if you have requirement, please tell me.

Our satandard packing: products wrapped with bubble, or in 1 piece/PP bag, wooden box or  parper carton, 

Company Information

HangZhou CZPT Precision Machining Co.,Ltd specialized in processing all kinds of precision parts, products widely used in Machining,Electronic,Automatic line, Automobile,Plane,Computer, Communication,Medical equipment, Design, Manufacturing, fixture,mold and some other industries.

 

Our Equipments

 

Prcessing Equipements

 

No. Eqipment name Quantity(sets) Precision Max processing size
1 CNC Planer type milling machine 1 0.005mm 2000*1300mm
2 4 Axis CNC milling machine 1 0.005mm D30mm to 40mm
3 CNC milling machine 14 0.005mm 800*450mm,600*350mm
4 Milling machine 14 0.02mm 780*350mm
5 CNC lathe machine 3 0.002mm D450*500mm
6 Lathe machine 2 0.01mm D360*750
7 Plane grinding maching 4 0.005mm 350*200*150mm
8 High speed WEDM 4 0.02mm 700*400*500
9 Low speed WEDM 2 0.01mm  
10 Hydraulic sheet metal bending machine 1   VC67Y-30T*1600mm,                  Liter pressure:300kN

 

 

The main test equipment

 

Number Equiment name Specification Quantity(set) Brand Origin
1 Electronic Altimeter 0-600mm 1 TESR Switzerland
2 Image Measurement Instrument 250*150mm 1 JATEH China
3 Rockwell Apparatus HR-150A 1 Shidai China
4 Surface roghness comparison Specimens   1 HangZhou China

   

Usage:Mechanical hardware parts.

Why Choose us?

1:Factory directly, with good quality and reasonable price.
2:For processing: We have rich experience in processing many kinds of machining parts with many kinds of materials.
Highly welcome Non-standar, standard, OEM, customized machining parts.
Parts can with high precision, tolerance can reach to +0.005mm, surface Roughness can reach to Ra0.8-3.2
3:For assembling: We have professional assembling department, because our factory also make equipments, could provide assembling and degugging service for you.
4:For quality: We are with ISO standard, and with PND production and managment system, every part will be test and check before shipping.
5:For MOQ: our MOQ is 1 piece.
6:For production time: Fast lead time. Samples:5-7days, mass production:12-15days.
7:For Logo: customized Logo is available by laser marking.
8:For service: We processing parts according artwork strictly, and provide afterservice is parts different with artwork.
 

FAQ

 1: Do you have stock goods?

 We only make products according customers order, don’t have stock products, all processing according to customers’ requirements.

 

2: What artwork form we need to provide?

 

Answer:2D Processing artwork in PDF,JPG,cdr or others, or DWG, STP also can use, but if need 2D processing artwork to calculate price.

As different product has different usage, we need according your processing artwork or sample  to process.And for different products need different material,processing skill, please provide us your processing artwork or samples to help us to calculate detail price  for you.

Detail view

Other machining products


Our factory

 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI
Customized: Customized
Material: Plastic
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Samples: bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

US$ 1/Piece
1 Piece(Min.Order)

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Customization:
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bevel gear

How do you choose the right size bevel gear for your application?

Choosing the right size bevel gear for your application involves considering various factors such as load requirements, speed ratios, tooth geometry, and material selection. Here’s a detailed explanation of the considerations involved in selecting the right size bevel gear:

  • Load Requirements: Determine the torque and power requirements of your application. This involves understanding the load conditions, including the magnitude and direction of the applied forces. Calculate the required torque capacity of the bevel gear based on the expected load and operating conditions.
  • Speed Ratios: Determine the desired speed ratios between the input and output shafts. Bevel gears are often used to transmit rotational motion at different speeds. Calculate the required gear ratio to achieve the desired speed output and select bevel gears with appropriate tooth counts to achieve the desired ratio.
  • Tooth Geometry: Consider the tooth geometry of the bevel gears. Straight bevel gears and spiral bevel gears have different tooth profiles and engagement characteristics. Evaluate the impact of tooth geometry on factors such as noise, vibration, smoothness of operation, and load-carrying capacity. Choose the tooth profile that best suits the specific requirements of your application.
  • Material Selection: Consider the material properties of the bevel gears. The material should have sufficient strength, durability, and resistance to wear and fatigue. Common materials for bevel gears include steel alloys, cast iron, and non-ferrous alloys. The material selection should be based on factors such as load requirements, operating conditions (e.g., temperature, moisture), and any specific industry standards or regulations.
  • Size and Dimensions: Consider the physical size and dimensions of the bevel gears. Evaluate the available space and clearance in your application to ensure proper fit and alignment of the gears. Consider factors such as the gear diameter, face width, and shaft bore diameter. Ensure that the selected bevel gears can be mounted and meshed correctly with the mating gears.
  • Manufacturing and Cost Considerations: Take into account any specific manufacturing considerations or constraints. Consider factors such as gear manufacturing methods (e.g., cutting, shaping, forging), availability of standard gear sizes or custom gear manufacturing options, and associated costs. Balance the performance requirements of your application with the available budget and bevel gear

    Can bevel gears be used in both horizontal and vertical orientations?

    Yes, bevel gears can be used in both horizontal and vertical orientations, although certain considerations should be taken into account for each orientation. Here’s a detailed explanation:

    Bevel gears are versatile and can accommodate various shaft orientations, including horizontal and vertical arrangements. The suitability of bevel gears for a specific orientation depends on factors such as load distribution, lubrication, and potential effects of gravity. Here are some considerations for each orientation:

    • Horizontal Orientation: In horizontal applications, where the shafts are parallel to the ground, bevel gears can be used effectively. Proper lubrication is crucial to ensure adequate film formation and minimize friction and wear. Horizontal orientation typically allows for good load distribution among the gear teeth, promoting even wear and reducing the risk of localized stress concentrations. However, it is important to consider the effects of axial forces and thrust loads that may be present in the system and ensure that the gear design and bearings can handle these loads appropriately.
    • Vertical Orientation: When bevel gears are used in a vertical orientation, where the shafts are perpendicular to the ground, additional considerations come into play. Gravity can introduce new challenges, such as the potential for gear thrust loads, lubricant pooling, and inadequate load distribution. To address these challenges, steps can be taken, including incorporating thrust bearings or thrust plates to handle axial forces, optimizing gear design to ensure proper load sharing, and implementing suitable lubrication methods to prevent lubricant pooling and ensure consistent lubrication to all gear surfaces. Additionally, proper sealing measures may be necessary to prevent lubricant leakage in the vertical orientation.

    Overall, by considering the specific requirements and challenges associated with each orientation, bevel gears can be successfully utilized in both horizontal and vertical arrangements. Careful attention to design, lubrication, load distribution, and thrust management can help ensure reliable and efficient operation in either orientation.

    It is important to note that for certain extreme or specialized applications, additional considerations and modifications may be required to accommodate the specific demands of the gear system. Consulting with experienced engineers and considering application-specific factors will help determine the most suitable gear design and orientation for a given application.

    manufacturing feasibility.

It is often beneficial to consult with gear manufacturers, engineers, or industry experts to ensure the proper selection of bevel gears for your specific application. They can provide guidance on gear design, material selection, and performance analysis to help you choose the right size bevel gear that meets your requirements.

In summary, choosing the right size bevel gear involves considering factors such as load requirements, speed ratios, tooth geometry, material selection, size and dimensions, and manufacturing considerations. Taking into account these factors will help ensure that the selected bevel gear is suitable for your application, providing reliable and efficient power transmission.

China Professional Customized Stainless Steel CNC Machining Bevel Gear for Tractor top gearChina Professional Customized Stainless Steel CNC Machining Bevel Gear for Tractor top gear
editor by CX 2023-08-30