China Standard 3mx28z Windrower Header Box Bevel Gear spiral bevel gear

Product Description

modulus Series I 0.1 0.1 0.2 0.2 0.3 0.3 0.4 1 0.6 1 1 1.3 2 2
2.5 3 4 5 6 8 10 12 16 20 25 32 40 50
Series 2 0.4 0.7 0.9 1.8 2.3 2.8 3.3 4 3.8 5 6 6.5 7 9
11 14 18 22 28 36 45 First series preferred

 

lationship between modulus and diametral pitch   DP:Diametral pitch               m:modulus

 

Main parameter Diameter High Weight /Kg Inner hole specification Material
87 29 0.51 Ø20-6 20CrMnTi
Modulo 3 Number of teeth 28 Hardness HRC58-62

 

Single bond
Simple process and high universality

20 ° pressure angle

 

Wide application scope and strong universality

 

Forging blank
High density, high strength, material saving

 

1 Q: Notice before purchase
A: The parameters in the product details are reference values, which may be different from the actual size. Before making an order, be sure to confirm the size you need with our customer service. All rubber parts, CZPT and other vulnerable parts are not covered by the San Bao warranty.
2 Q: Questions about return and replacement
A: As the goods are customized products, all products must be sampled before batch ordering to determine the size data and performance data. We will not accept any request for return or replacement of products that are directly customized in batches without passing the sample verification of relevant performance. Please fully communicate with us before ordering the samples. Once the samples are sold, they will not be returned or replaced.
3 Q: Payment method
A: 50% of the total payment for goods shall be paid at the time of ordering, and the contract shall be deemed to be effective after the payment is received; The balance payment shall be paid after the goods are produced and packaged, and the goods shall be delivered after the balance payment is received.
4 Q: Who bears the transportation and packaging costs?
A: According to the principle of proximity, we will pay the transportation and packaging costs from the company to the site (international express) or port, and the later costs after the goods arrive at the site or port will be borne by the buyer.
5 Q: How long is the delivery time?
A: Due to product characteristics, except for a few products with a small amount of inventory, the production of other products starts after the order contract takes effect. Therefore, the supply cycle should be determined according to the order.
6 Q: How to ensure the safety of cargo transportation?
A: Before the product leaves the factory, the most suitable packaging method among carton, wooden case, tray, iron basket, iron box and container will be selected according to the characteristics of the product. At the same time, adhesive tape, packing belt, steel belt, adhesive tray film, foam board, bubble film and other packing materials will be used to seal, fix and cushion the filling materials, so as to ensure the safety of the goods during transportation as far as possible.

bevel gear

How do you address noise and vibration issues in a bevel gear system?

Noise and vibration issues in a bevel gear system can be disruptive, affect performance, and indicate potential problems. Addressing these issues involves identifying the root causes and implementing appropriate solutions. Here’s a detailed explanation:

When dealing with noise and vibration in a bevel gear system, the following steps can help address the issues:

  • Analyze the System: Begin by analyzing the system to identify the specific sources of noise and vibration. This may involve conducting inspections, measurements, and tests to pinpoint the areas and components contributing to the problem. Common sources of noise and vibration in a bevel gear system include gear misalignment, improper meshing, inadequate lubrication, worn gears, and resonance effects.
  • Check Gear Alignment: Proper gear alignment is crucial for minimizing noise and vibration. Misalignment can cause uneven loading, excessive wear, and increased noise. Ensure that the bevel gears are correctly aligned both axially and radially. This can involve adjusting the mounting position, shimming, or realigning the gears to achieve the specified alignment tolerances.
  • Optimize Gear Meshing: Proper gear meshing is essential for reducing noise and vibration. Ensure that the gear teeth profiles, sizes, and surface qualities are suitable for the application. Improper tooth contact, such as excessive or insufficient contact, can lead to noise and vibration issues. Adjusting the gear tooth contact pattern, modifying gear profiles, or using anti-backlash gears can help optimize gear meshing and reduce noise and vibration.
  • Ensure Adequate Lubrication: Proper lubrication is critical for minimizing friction, wear, and noise in a bevel gear system. Insufficient lubrication or using the wrong lubricant can lead to increased friction and noise generation. Check the lubrication system, ensure the correct lubricant type and viscosity are used, and verify that the gears are adequately lubricated. Regular lubricant analysis and maintenance can help maintain optimal lubrication conditions and reduce noise and vibration.
  • Inspect and Replace Worn Gears: Worn or damaged gears can contribute to noise and vibration problems. Regularly inspect the gears for signs of wear, pitting, or tooth damage. If significant wear is detected, consider replacing the worn gears with new ones to restore proper gear meshing and reduce noise. Additionally, ensure that the gear materials are suitable for the application and provide adequate strength and durability.
  • Address Resonance Effects: Resonance can amplify noise and vibration in a bevel gear system. Identify any resonant frequencies within the system and take steps to mitigate their effects. This may involve adjusting gear parameters, adding damping materials or structures, or altering the system’s natural frequencies to minimize resonance and associated noise and vibration.

Implementing these steps can help address noise and vibration issues in a bevel gear system. However, it is important to note that each system is unique, and the specific solutions may vary depending on the circumstances. Consulting with experts in gear design and vibration analysis can provide valuable insights and ensure effective resolution of noise and vibration problems.

Application: Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Bevel Wheel
Material: Carburizing Steel-20crmnti
Samples:
US$ 7.5/Piece
1 Piece(Min.Order)

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Customization:
Available

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bevel gear

What industries commonly use bevel gears?

Bevel gears find applications in various industries where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the industries commonly using bevel gears:

  • Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
  • Mechanical Engineering and Manufacturing: Bevel gears are employed in mechanical power transmission systems in various machinery and equipment used in the manufacturing industry. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one bevel gear

    How does a bevel gear impact the overall efficiency of a system?

    A bevel gear plays a significant role in determining the overall efficiency of a system. Its design, quality, and operating conditions can impact the efficiency of power transmission and the system as a whole. Here’s a detailed explanation of how a bevel gear can impact overall efficiency:

    • Power Transmission Efficiency: The primary function of a bevel gear is to transmit power between intersecting shafts at different angles. The efficiency of power transmission through a bevel gear depends on factors such as gear geometry, tooth profile, material quality, lubrication, and operating conditions. In an ideally designed and well-maintained system, bevel gears can achieve high power transmission efficiency, typically above 95%. However, factors such as friction, misalignment, inadequate lubrication, and gear tooth wear can reduce efficiency and result in power losses.
    • Friction and Mechanical Losses: Bevel gears experience friction between their mating teeth during operation. This friction generates heat and causes mechanical losses, reducing the overall efficiency of the system. Factors that affect friction and mechanical losses include the gear tooth profile, surface finish, lubrication quality, and operating conditions. High-quality gears with well-designed tooth profiles, proper lubrication, and optimized operating conditions can minimize friction and mechanical losses, improving the overall efficiency.
    • Gear Tooth Design: The design of the bevel gear tooth profile influences its efficiency. Factors such as tooth shape, size, pressure angle, and tooth contact pattern affect the load distribution, friction, and efficiency. Proper tooth design, including optimized tooth profiles and contact patterns, help distribute the load evenly and minimize sliding between the teeth. Well-designed bevel gears with accurate tooth profiles can achieve higher efficiency by reducing friction and wear.
    • Material Quality and Manufacturing Precision: The material quality and manufacturing precision of bevel gears impact their durability, smooth operation, and efficiency. High-quality materials with suitable hardness, strength, and wear resistance can minimize friction, wear, and power losses. Additionally, precise manufacturing processes ensure accurate gear geometry, tooth engagement, and alignment, optimizing the efficiency of power transmission and reducing losses due to misalignment or backlash.
    • Lubrication and Wear: Proper lubrication is crucial for reducing friction, wear, and power losses in bevel gears. Insufficient or degraded lubrication can lead to metal-to-metal contact, increased friction, and accelerated wear, resulting in reduced efficiency. Adequate lubrication with the recommended lubricant type, viscosity, and replenishment schedule ensures a sufficient lubricating film between the gear teeth, minimizing friction and wear and improving overall efficiency.
    • Misalignment and Backlash: Misalignment and excessive backlash in bevel gears can negatively impact efficiency. Misalignment causes uneven loading, increased friction, and accelerated wear. Excessive backlash results in power losses during direction changes and can lead to impact loads and vibration. Proper alignment and control of backlash within acceptable limits are crucial for maintaining high efficiency in a bevel gear system.

    Overall, a well-designed bevel gear system with high-quality materials, accurate manufacturing, proper lubrication, and minimal losses due to friction, misalignment, or wear can achieve high efficiency in power transmission. Regular maintenance, monitoring, and optimization of operating conditions are essential to preserve the efficiency of the system over time.

    shaft to another, accommodating changes in direction and speed.

  • Marine and Naval Industry: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
  • Railway and Transportation Industry: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
  • Industrial Machinery and Robotics: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
  • Mining and Construction Industry: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.

These are just a few examples of the industries commonly using bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of applications in various industries.

In summary, bevel gears are commonly used in industries such as automotive, mechanical engineering and manufacturing, marine and naval, aerospace, railway and transportation, industrial machinery and robotics, and mining and construction. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.

China Standard 3mx28z Windrower Header Box Bevel Gear spiral bevel gearChina Standard 3mx28z Windrower Header Box Bevel Gear spiral bevel gear
editor by CX 2023-08-30