China Standard Power Transmission Drivetrain Auto Machine Reducer C45 Steel Nylon Plastic Spur Gear spurs gear

Product Description

Power Transmission Drivetrain Auto Machine Reducer C45 Steel Nylon Plastic Spur Gear

PRODUCTION ABILITY:
Procedure: Lost wax casting & CNC machining
Casting Tolerace: CT8
Roughness: Ra12.5
Weight available: 0.06kg – 150 kg
Dimension: 4mm – 1200mm
Materials Carbon steel,Alloy steel,Cast steel, Stainless steel,Cast iron,Ductile iron
Software Used: Pro/E,Auto CAD,Solid work,UG,CAD,CAM
Production Capacity: 6000 tons per year
Samples Lead Time: 15 days to 22 days
Testing offered Chemical Composition Analysis
Machnical Property
Metallograghic Analysis
Magnetic Particle Inspection
Ultrasonic Flaw Detection
X-ray Detection
Range of parts applied Agricultural machinery
Construction machinery
Forestry machinery
Hydraulic Parts
Truck
Marine Hardware
Oil & Gas Industry
Other industry
Service offered   Casting designing
Casting production
CNC precision machining
Heat treatment
Surface finish,such as Zinc plating,Painting
All kinds inspection
Assembling
Our Advantages Rapid prototype within 15days to 22 days
Fast delivery,by using automatic lines for high volumes orders and using manual lines for small orders
Joint work to optimize the desgin of casting, combined the function and casting production,to reduce the weight and costs.
Rich experience in casting production and low scrap rate and stable quality
Wide range of material  can be casted
One stop custom made service
Competitive Price

Product features of flange/gear couplings

Product Name Gear
Material 40Cr,42CrMo,20CrMnTi,20CrNiMo,45#,etc
Processing Method CNC machining, Shaving m, Hobbing grinding, chamfering etc.
Size Customer Drawings & ISO standard 
Standard Non-standard
Advantage Assured quality , Best services, Competitive prices, Fast delivery
Used building industry machinery,Auto parts,truck,tractor,ship,elevators

1. High Transmission Efficiency Can Reach 99.7%
2. High Loading Capacity: With the same external dimension, the loading capacity is 15%~20% averagely higher than that of straight-tooth coupling
3. Large Angular Compensation: The maximum allowable angular misalignment is 1.5°, 50% higher than that of straight-tooth coupling
4. More Scientific Gear Tooth Design: It avoids local stress concentration caused by straight tooth edge extrusion, and tooth surface friction is eased at the same time.
5. Gear tooth of external gear sleeve is horn-shaped, which makes it easy to install and dismantle.
6. Long Service Life: The internal and external gear teeth are made of high strength alloy steel. After quenched-tempered heat treatment, gear teeth rigidity and wear resistance are improved. 

Related Products

     

Our company specialize in producing all kinds of internal and external gear, high precision spline shaft and gear shaft. We are looking CHINAMFG to the cooperation with you, and we believe that we will be your ideal choice.

A wheel with cog-type sprocket teeth is used to mesh with a block of precise pitch on a link or cable. A CHINAMFG or spoked gear meshes with a (roller) chain to transmit motion.
Sprockets are widely used in mechanical transmission in chemical, textile machinery, food processing, instrumentation, petroleum and other industries

Factory & Machines
  

 

Casting Method: Thermal Gravity Casting
Process: CNC
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Carbon Steel
Surface Preparation: Polishing
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear

What are the benefits of using plastic gears over traditional materials?

Using plastic gears instead of traditional materials offers several benefits. Here’s a detailed explanation of the advantages of using plastic gears:

  • Weight Reduction: Plastic gears are significantly lighter in weight compared to gears made from traditional materials such as metal. This lightweight characteristic is advantageous in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Noise and Vibration Reduction: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment. Metal gears, on the other hand, tend to generate more noise and vibration due to their higher stiffness.
  • Self-Lubrication: Certain plastic materials used in gears have inherent lubricating properties, allowing for self-lubrication between gear teeth. This reduces friction and wear, eliminating the need for external lubrication and simplifying maintenance requirements. Metal gears, on the other hand, typically require lubrication to reduce friction and wear.
  • Corrosion Resistance: Plastic gears can exhibit excellent resistance to corrosion and chemicals, depending on the chosen plastic material. This makes them suitable for applications in corrosive environments where metal gears may suffer from degradation or require additional protective measures.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Cost-Effectiveness: Plastic gears are often more cost-effective compared to gears made from traditional materials. Plastic materials are generally less expensive than metals, and the manufacturing processes for plastic gears, such as injection molding, can be more efficient and economical for large-scale production.
  • Electrical Insulation: Plastic gears offer electrical insulation properties, which can be advantageous in applications where electrical isolation is required. Metal gears, on the other hand, can conduct electricity and may require additional insulation measures in certain situations.
  • Customization and Color Options: Plastic gears can be easily customized in terms of shape, size, color, and surface finish. This allows for branding, aesthetic preferences, or specific identification requirements in various applications. Metal gears, on the other hand, have more limited options for customization.

These benefits make plastic gears attractive alternatives to traditional materials in many applications. However, it’s important to consider the specific requirements and operating conditions of the application when selecting the appropriate gear material.

plastic gear

Can plastic gears be used in automotive applications?

Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:

Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.

1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.

2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.

3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.

4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.

5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.

6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.

7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.

In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.

plastic gear

Are there different types of plastic materials used for making gears?

Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:

  • Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
  • Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
  • Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
  • Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
  • Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
  • Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.

These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.

China Standard Power Transmission Drivetrain Auto Machine Reducer C45 Steel Nylon Plastic Spur Gear spurs gearChina Standard Power Transmission Drivetrain Auto Machine Reducer C45 Steel Nylon Plastic Spur Gear spurs gear
editor by CX 2023-11-06